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M. Rural et at: A Confrolled Environmem Agriculture Greenluntse for the Caribbean Region
10
ISSN 0511-5728
The West Indian Journal of Engineering
Vol.40. No.2. January/February 20I8. pp.10-16
A Controlled Environment Agriculture Greenhouse for the Caribbean
Region
Maria Suraj
Edwin I. Ekwue "•'", and Robert A. Birch'
Department of Mechanical and Manufacturing Engineering. Faculty of Engineering. The University of the West Indies. St.
Augustine. Tr'
dies:
"E-mail:
'E-mail:
Corresponding Author
(Received 28 June 2017; Revised 24 November 2017; 05 December 2017)
Abstract: A prototype Controlled Environment Agriculture (CEA) greenhouse, designed to suit the climatic conditions of
Trinidad and Tobago was constructed and tested alongside a non-controlled prototype greenhouse with natural ventilation.
In the CEA greenhouse, fan and pad type evaporative cooling were used to reduce temperature; circulating air combined
with natural ventilation to reduce the humidity and provide air movement. LED lights were used to extend day length and
supplement photons delivered to the plants. The effect of these control measures, in the CEA greenhouse, was evaluated by
measuring temperature and humidity variations. Plant growth parameters (plant height, stem diameter, and leaf surface
area) were evaluated for the two greenhouses. The mean saturation effectiveness of the coconut fibre cooling pad material
used in the evaporative cooler was found to be 25.3%. While, the temperature and relative humidity in the non-controlled
greenhouse were higher; those in the CEA greenhouse were lower than the ambient temperature. The CEA greenhouse had
significantly higher growth rates in all plant growth parameters (about two and a half times on the average) than the non-
controlled greenhouse. The combination of blue LED light, evaporative cooling, and air circulation fans coupled with
natural ventilation resulted in a significant increase in plant growth rates in the CEA greenhouse compared to the
greenhouse with only natural ventilation as the weather control measure.
Keywords: Greenhouse, controlled, environment, Trinidad and Tobago
1. Introduction
Trinidad and Tobago's food import bill is currently
approximately USS 0.6 billion per annum (Flemming et
al., 2015). There is an urgent need to increase food
production and reduce this expenditure.
Protected
agriculture has been proposed as one way to improve
agricultural output, by protecting the crops from harsh
weather conditions and pests and diseases (DeGannes et
al., 2014). If well implemented and followed through
intelligently, protected agriculture environment systems
will aid in ensuring food security. According to Jensen
and Malter (1995), protected agriculture (PA) is "the
modification of the natural environment to achieve
optimum plant growth." In general, greenhouses are
environments which can be controlled to a much higher
degree than outdoor fields. Greenhouses involve both
passive and active ways of controlling the growing
conditions inside the green house. Temperature, light,
air humidity, water supply and carbon dioxide in the air
can be regulated by the grower. In some modem
greenhouses, even infestation by pests and pathogens can
be restricted or prevented (EGTOP, 2013).
Martin et al. (2008) reported the rejuvenation in the
use of greenhouses in Trinidad and Tobago following a
collaborative approach by Agricultural Development
Bank (ADB) and others to provide financial, marketing
and technical support to persons interested in greenhouse
crop production. Sahadeo et al. (2017) investigated the
existing
greenhouses,
locally,
regionally
and
internationally and designed and optimised a new system
that could potentially be used in the Caribbean region.
They found that while most designs could protect the
crops from pests and diseases, temperature and humidity
could be reduced only marginally by altering their
designs, and changing some materials. They, however,
found that to control the environmental parameters
adequately, Controlled Environment Agriculture (CEA)
greenhouses may be needed in the Caribbean. CEA is a
subset of protected agriculture in which case all aspects
of the natural environment are modified for maximum
plant growth and economic return (Jensen and Malter,
1995; Albright and Langhans, 1996). Control may be
imposed on air, temperature, light, water, humidity,
carbon dioxide, plant nutrients alongside with complete
climatic protection (Jenson and Malter, 1995). Tian et
al. (2014) did a comprehensive assessment of a
controlled growth environment in which they analysed
the effect of environmental factors, like temperature,
humidity, light, carbon dioxide and nutrients, on crop
development. Their results showed that rapes grew very
well; the growth period was short with higher quality
yields than rapes grown in natural environment.
EFTA01223096
M. StaMer at: A Confrolled &yammers; Agriculture Greenluntse for the Caribbean Region
I
The major disadvantage of the CEA greenhouses is
that they are very costly and may not be affordable to
most local farmers. Before heavy investments are made,
it is, therefore, necessary to construct a prototype CEA
greenhouse and compare its performance locally (in
terms of controlling temperature, humidity and other
environmental factors) to a greenhouse with minimal
means of weather control. Such an investigation will
reveal whether the CEA greenhouses could lead to better
crop yields and control of weather conditions. This
paper starts the investigation of CEA greenhouses in
Trinidad by first designing and constructing a prototype
CEA greenhouse and testing its performance against a
similarly constructed naturally ventilated greenhouse.
This research will predict the feasibility of large-scale
use of CEA greenhouses in Trinidad and Tobago and in
the Caribbean.
2. Existing Methods for Modifying the Environment
in CEA Greenhouses
De Gannes et al. (2014) identified the following
problems with CEA greenhouses in the Caribbean: high
temperatures, high relative humidity, high carbon
dioxide concentration, low oxygen, reduced light
especially below minimum threshold level during
rainy/cloudy days.
Karlsson (2014) reviewed the various methods of
controlling environment in greenhouses (see Figure 1).
For instance, temperature is controlled by using natural
ventilation, exhaust fans, evaporative cooling, mist
cooling and shade curtains.
Relative humidity is
modified by using circulating fans, exhaust fans, natural
ventilation and dehumidifiers. Supplemental lighting is
provided using incandescent light bulbs, halogen
was
NAYS
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<Mica
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Figure I. Methods of controlling greenhouse environment
incandescent bulbs, fluorescent bulbs, high intensity
bulbs or light-emitting diodes (LED) lights.
In a CEA greenhouse, an integrated computer
system is used to ensure that ventilation, humidity, light
intensity, carbon dioxide levels and all other parameters
operate in harmony with one another so as to provide the
best growing conditions (Albright and Langhans, 1996).
While simple on-off switches may be used, a
computerised system offers remote monitoring and
controls based on specific plant requirements (Karlsson,
2014; Goldammer, 2017).
Sensors are placed in
greenhouses to acquire data. For sensors to be effective,
they must be kept at plant canopy height with limited
direct influence from vents, fans or drafts (Karlsson,
2014).
In computerised systems, sensors send data through
a data acquisition (DAQ) device for signal conditioning
or through an analogue-to-digital converter (ADC) to
computer software to analyse and process this data, to
activate some type of control. Information from the
computer software is used to activate the actuators using
digital-to-analogue
convertors.
Thermostats
or
controllers are also utilised in CEA greenhouses. While
thermostats control temperature, controllers continuously
monitor the greenhouse environment (Karlsson, 2014).
Cheap and non-complex on/off systems (Goldammer,
2017) allow sensors to be directly connected to
environmental controllers that use relay controls to
switch on and off of pumps and fans. This is one way of
reducing the cost of CIA greenhouses and was adopted
in this study.
3. Design and Construction of Prototype
Greenhouses
Two prototype greenhouses were constructed and placed
alongside each other (see Figure 2). Both greenhouses
utilise the Quonset structure which has been altered to
improve natural ventilation, by means of a butterfly vent.
De Gannes et al. (2014) recommended the Quonset
model of greenhouse with a split-roof as the best for the
Caribbean region. Sahadeo et al. (2017) modelled and
tested this model and verified this recommendation.
Greenhouse A is a CEA greenhouse, while Greenhouse
B is also a protected agriculture structure but with
natural ventilation as the only means for controlling
environment. The latter greenhouse was constructed so
that both greenhouses could be tested side to side to see
if there are advantages of the CEA greenhouse. Each
greenhouse is 2 m length, 1.5 m width and 2 m depth.
The framework of the greenhouses was constructed with
12.5 mm and 25 mm.diameter polyvinyl chloride (PVC)
pipes. PVC cement was used to stick all the pipes into
their fittings. The greenhouse frame was covered with a
0.15 mm thick, ultra violet (UV) resistant, low density,
clear polyethylene glazing material with a light
transmittance of 80% to 90%. The main structure and
glazing of protected greenhouses have been fully
11
EFTA01223097
M. Ramjet at: A Conrrolled Environmem Agriculture Greenhouse for the Caribbean Region
12
la) Greathouse A: With contolkd
CRY 1/011I Kit
described by Sahadeo et al. (2017). Figure 3 shows the
diagram of the CEA greenhouse (Greenhouse A).
lobs
a phij_
(b) GI Celli10.1% B With so conunlled
nat011131CIII
Figure 2. The two constructed prototype green houses
Figure 3. Controlled Environment Agriculture greenhouse
(Greenhouse A)
Temperature control was achieved using two
extractor fans (each 30.5 cm diameter) and a pad
evaporative cooling system.
The pad frame (1.6 m
width, 0.8 m height and 0.762 m thickness) was
constructed using pitch pine pieces. The pad material
was shredded coconut fibres. Deoraj et al. (2015) found
that coconut fibres are efficient for local use as pad
material in evaporative coolers. For maximum efficiency
and effectiveness, the greenhouse was designed to be air-
tight, so that there was no disruption in or alternative
path to airflow. Extractor fans drew the air from outside
through the pad, since nature does not allow for a
vacuum. The pad was continuously being wetted by a
0.01 hp pump (not shown in Figure 3) which supplies
water to it from a tank.
As the air passed through the wet pad, it was cooled
by evaporation. Evaporative cooling, however, works
best in less humid conditions, since the cool, moist air
being drawn through the pad adds humidity to the
environment. The efficiency of evaporative coolers was
tested in Trinidad by Deoraj et al. (2015) with some
limited success. The CEA greenhouse therefore utilised
in addition, natural ventilation so as to ensure that even
without any of the automated systems being engaged, air
was constantly exchanged between the external and
internal environment, so that the crops got a fresh intake
of air regularly.
As the hot air expands and rises, it escapes the
greenhouse through the butterfly vent. When the internal
temperature of the greenhouses exceeds maximum
threshold of about 35°C (monitored by a temperature
controller), the evaporative cooling system will be
activated, the exhaust fans and pump will switch on and
the evaporative cooling process will start. When the
temperature drops to the optimum level, the system will
disengage. When the humidity inside the greenhouse
exceeds 70% (monitored by a humidity controller), the
two circulating fans (each 100 mm diameter), will switch
on. When the humidity drops below 70%, the circulating
fans will switch off. However, if the exhaust fans of the
evaporative cooling system are on, the circulating fans
will not switch on and vice versa. This is to avoid
turbulence and vortices from developing due to the
simultaneous circulation of air and the air being pulled
through the greenhouse by the extractor fans.
Supplementary lighting was achieved using three
light emitting diode (LED) fixtures. LED grow lights
(Figure 3) have several advantages over traditional light
sources: They are energy efficient, cheap to maintain and
are long-lasting (Karlsson, 2014).
The LED lights
encourage photosynthesis and crop growth (Tian et al.,
2014; Suraj, 2017).
4. Testing of the Constructed Prototype Greenhouses
Two tests were carried out. The first test examined the
efficacy of the coconut fibre as an evaporative pad on
two operating parameters of evaporative cooler
(saturation efficiency of the evaporative pad and the
temperature difference between the ambient conditions
and the inside of the CEA greenhouse). The procedure
used by Deoraj et al. (2015) was used in this study. A
tank was filled with pipe-borne water (Tag = 28.6°C) and
the pump was switched on. The airflow rate of the
extraction fans was measured with an anemometer. Wet
and dry bulb thermometers were used to measure the wet
and dry bulb air temperatures entering the evaporative
pad and another dry bulb thermometer was used to
measure the temperature of the air entering the
greenhouse. Temperatures were measured every 15 mins
for 3 hours. The test was performed in the morning
(9.00 a.m. to 12 noon) and it was repeated in the evening
from 1 p.m. to 4 p.m. The saturation effectiveness of the
evaporative cooling pad was calculated using the
Equation 1 (ASHRAE, 2007).
e —
x 100
t s— 9
12
EFTA01223098
M. Ramie: at: A Confrolled Environment Agriculture Greenhouse for the Caribbean Region
13
Where E is saturation efficiency (%), ti is dry bulb
temperature of entering air (K), t2 is dry bulb temperature
of leaving air (K) and t' is the wet bulb temperature of
entering air (K).
The second test involved the planting of some
vegetable crops in both greenhouses to test the efficiency
of the CEA greenhouse. Two plant troughs, each 120 cm
length and 60 cm width were filled with peat moss mix
to a depth of 20 cm, and placed in the two greenhouses
(see Figure 2). The troughs had openings at the bottom
which allowed for drainage. Seedlings of the same
maturity (two weeks old) collected from a nursery were
transplanted to the two troughs.
The crops in each
trough included 3 plants of 535 variety roma tomatoes
(Solanum lycopersicum 'Roma'); 3 plants of bronze
lettuce (Lactuca saliva Mignonette Bronze); and 3 plants
of pak choi (Brassica rapa spp. Chinensis).
The troughs were manually watered every day at
9.00 a.m. at the rate of 9 Litres day' for the three weeks
of testing. A fungicide (Carbendazim, 50SC) was
sprayed onto the leaves of each plant weekly. Plant
heights, and stem diameters were measured three times a
week with a ruler and Vernier caliper respectively. Leaf
areas of each plant were measured using a grid paper.
The ambient temperature and humidity as well as those
for the greenhouse with natural ventilation were
measured with a digital thermo.hygrometer, while those
for the CEA greenhouse were recorded by temperature
and humidity controllers. Readings of temperature and
humidity were taken from 9.00 a.m. to 12 noon, as well
as from 1.00 p.m. to 4.00 p.m. every two days.
5. Results and Discussion
5.1 Saturation Effectiveness and Temperature
Difference
Table I shows the saturation effectiveness of the
evaporative cooling pad and the temperature difference
between the ambient air and inside of CEA greenhouse
(Greenhouse A). The average saturation effectiveness
attained for the coconut fibre pad was 25.3% (morning:
19% and 31.5% in the evening). The saturation
effectiveness corresponds to temperature difference
Table 1. The temperature difference between the ambient air and
inside of CEA greenhouse
Period of
Naming period (940 am. to 12noon
Evening period f 1 pm. to 4 pm.)
testing
Temperature
Saturnia,
Temperature
SatunOtm
tains)
afftrince M effectiveness(%)
ci ff t r 1 f a (a • ff • <9 i t 9 e IS (9)
0
15
MO
3.0
42
30
23
30.7
20
36.4
8)
20
26.7
1.0
22
9)
15
214
13
27.3
120
10
no
25
CO
193
as
9.1
13
27.3
193
05
100
13
210
Saturation effectiveness and temperature difference, as
expected, were higher in the evening than in the morning
and this agrees with results by Dagtekin et al. (2009) as
the weather conditions throughout the day affected the
system.
These
values
were
much lower
than
the
corresponding average values of 53.5% and 3.6 °C found
by Deoraj et al. (2015) for coconut fibres similar to the
ones used in this test. They operated their fans at 4 m/s,
6 m/s and 8 m/s compared to average of 2.4 m/s speed of
the extraction fan in the present tests. Several other
factors which affect pad performance including surface
area of the pad, pad thickness, size of perforation of the
pads, relative humidity of air passing the pad, volume of
water used and number of layers may also have
contributed to the lower values obtained (Sreeram,
2014).
5.2 Temperature and Humidity in the Ambient Air
and in Greenhouses A and B
Figures 4 and 5 show the average daily temperature and
humidity of the ambient air as well as those in
Greenhouses A and B during the crop growth test period,
respectively.
—e—Asobtout
—e—
nub use
—•—• Crime/souse
5
10
15
20
Days of testing
Figure 4. Temperature of the ambient air and inside the two
greenhouses
65
7,, 62 •
.59
L• 56 •
A
IC. 53
—4— Ambtent
--a—Cr entlionte A
Ci eel thotive a
0
5
10
15
20
Days of testing
Figure S. Relative humidity of the ambient air and inside the two
greenhouses
13
EFTA01223099
M. Surar et at: A Confrolled Environment Agriculture Greenhouse for the Caribbean Region
14
Results show that the temperature and relative humidity
inside the CEA greenhouse (Greenhouse A) were lower
than those for the ambient air.
This is not surprising since the temperature and
relative humidity of the CEA greenhouse were controlled
via evaporative cooling and air circulation, respectively.
The reverse was obtained for Greenhouse B where the
lack of control meant that the two parameters were
higher than the values for the ambient air. It was shown
in Section 5.1 that the evaporative system was able to
effectively reduce the temperature from ambient
conditions by 1.6°C. Greenhouse B on the other hand
had no accommodation for control of air movement other
than natural ventilation, making the humidity higher than
that in the CEA greenhouse.
53 Plant Growth Parameters in the Two
Greenhouses
The plant parameters used to compare the performance
of the two greenhouses were plant height, plant diameter
and leaf area. Obtaining the three parameters required
nondestructive tests. Table 2 shows the values of the
plant height and plant diameters of the three vegetable
crops. Average growth rates for the height and diameter
were calculated by subtracting the initial value of the
parameter from the final value and dividing by the test
period (19 days). The heights and diameters of all the
three crops were much higher in the Greenhouse A (CEA
greenhouse) than in Greenhouse B with natural
ventilation.
On the average, the average growth rates in the
Greenhouse A, in terms of height, were at least 1.77,
2.67 and 3.88 of the values in the Greenhouse B for
tomatoes, lettuce and pak choi, respectively. For the
crops, the respective values for plant diameter were 1.12,
2.4 and 55. This suggests that the CEA greenhouse was
most effective for the pak choi and least for tomatoes.
Thus, it is evident that a combination of all the control
variables (temperature, humidity, light intensity and air
movement) was responsible for the improvement in plant
growth in the CEA greenhouse.
Wheeler et al. (1991) were the first to propose that
plant developmental response to blue light (400 — 500
nm) was dependent on absolute blue light for stem
elongation in soybean.
Blue wave lights affect
phototropism, the opening of stomata (which regulates a
plant's retention of water) and chlorophyll production
(Reece and Campbell, 2011). Crops in CEA greenhouse
were grown under LED blue light. Plant stem diameter
changes due to both cambial growth (microstructural
layer responsible for secondary growth of stems and
roots) and water content (Sevanto, 2003). With higher
temperature, the plant transpires at a faster rate, causes
exhaustion and lack of water retention in the stem of the
plant.
Figure 6 shows the growth of the leaves in the three
crops during the testing period. The results followed the
same trend as for plant height and stem diameter
discussed above, with the CEA greenhouse having much
larger areas for the three crops than Greenhouse B (about
two and half times on the average). The best results for
the CEA greenhouse were obtained for pak choi
followed by lettuce and then tomatoes.
The values
widened as time of testing increased showing that the
differences in plant development between the two
greenhouses are expected to increase as the growth
period extends.
Shin et al. (2001) found that leaf area, stem length
and stem diameter generally increased with decreasing
temperature. Wang et al. (2014) demonstrated that LED
blue light optimised photosynthetic performance by
improving the photosynthetic rate, increasing leaf area
and prolonging active photosynthesis duration under low
irradiance. Chlorophyll absorbs light within the range of
400.500 nm most effectively (red and blue light).
Table 2. Growth parameters for the three crops during the test period
Days alter
planting
Tomatoes
Lettuce
Pak choi
Height
Stem diameter
Height
Stem diameter
Height
Stem diameter
(cm)
(x 104 cm)
(cm)
(x 104 cm)
(cm)
(x I (fi cm)
1
11.0•!11.0
0.154/0.155
7.6/7.0
0.297/0.294
5.7/5.7
0.197/0.196
3
12.4/123
0.161/0.159
8.9/7.1
0.313/0.310
8.6/6.0
0.207/0.199
5
14.9/14.4
0.171/0.165
9.9/7.7
0.321/0.314
9.9/6.9
0.234/0.214
8
20.5/16.9
0.195/0.179
11.218.1
0.331/0.318
11.2/7.6
0.303/0.215
10
23.5/185
0.219/0.193
11.9/8.6
0.335/0.320
13.018.3
0.326/0.223
12
26.6/19.6
0.225/0.213
13.0/9.1
0.346/0.326
14.6/8.9
0.367/0.243
15
29.6/21.6
0.247/0.245
14.0/9.5
0.368/0.338
15.9/10.2
0.387/0.257
17
30.0/21.7
0.257/0.246
14.6/9.7
0.383/0.339
16.1/10.4
0.416/0.264
19
30.2/21.9
0.259/0.248
15.2/9.9
0.405/0.340
16.4/10.5
0.435/0.278
Average growth rate
(cm or mm day'/)
1.01/0.57
0.0055/0.0049
0.40/0.15
0.0057/0.0024
0.97/0.25
0.238/0.0043
- Values of the growth parameters are average for the three plants in the Greenhouse A/Greenhouse B.
14
EFTA01223100
M. Sum.) et at: A Con rolled Environmem Agriculture Greenhouse for the Caribbean Region
15
10
IS
Days:trier planting
100
90
tr• 80
g 70
E 60
50
t
40
30
a. 20
10
80
70
60
1 50 •
• 40 •
30 •
1 g 20 •
I0 •
0
0
(a)
Tomases
20
(b)
5
tO
IS
Dstyx a fter planting
20
(C) Pak Mei
5
10
IS
20
Days ark, planting
•
,(" et he se A
titeenhetaie B
Greenhouse A
•eGreenhouse B
.
.13reenbouse A
eGreenbouseB
Figure 6. Values of mean leaf area for the three types of crops in
the two greenhouse during the testing period
6. Conclusion
A CEA greenhouse was designed, built and tested by
examining the effects of different control parameters on
system performance and plant growth. The saturation
effectiveness of the pad and temperature difference
between the ambient and the inside of the CEA
greenhouse were found to be 25.3% and 1.6°C
respectively. The impact of controlling temperature and
humidity on the CEA greenhouse was assessed, by
comparing the results to those of the non.controlled
environment and ambient conditions. The results
indicated that the controlled environment provided
effective cooling and humidity reduction, whereas the
non•controlled
environment
elevated
ambient
temperature and humidity conditions.
Plant growth
parameters (height, stem diameter and leaf surface area)
within the CEA greenhouse were much greater than
those for the naturally ventilated greenhouse.
The combination of using blue LED light,
evaporative cooling, and air circulation fans coupled
with natural ventilation gave a significant improvement
in plant growth rates in the CEA greenhouse. The total
cost for two greenhouses was about USS 600. Further
work will evaluate the efficiency and cost of fully
functional CEA greenhouses so as to further validate
these findings. Instead of the simple on/off switches
method utilised to control the CEA greenhouse
environment, an integrated computer control system will
be investigated in future research.
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EFTA01223101
M. Surajer at: A Controlled Environment Agriculture Greenhouse for the Caribbean Region
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is once again washing the Caribbean. Can we ride the wave this
time around? Proceedings of the International Congress on
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Authors' Biographical Notes:
Maria Sung holds a BSc. Mechanical Engineering from The
University of the West Indies (UWI). with special focus on Energy
Engineering. She was one of the founding members of the VIVI
Student Chapter of the Institution of Mechanical Engineers
(!Mesh£), serving as Class Representative from 2013 to 2014. then
as Vice Chairperson from 2014 to 2015. Ms. Suraj is an affiliate
member of thlechE and APETE
She intends to specialise in
Renewable Energy Systems.
Edwin I. Ekwue is Professor of the Department of Mechanical
and Manufacturing Engineering and Deputy Dean (Research and
Postgraduate Student Affairs. Faculty of Engineering. The
University of the West Indies. St Augustine. Trinidad and Tobago.
He is Vice-Chairman of the Publication Board and former Associate
Editor of the West Indian Journal of Engineering. His specialty is in
Water Resources. Hydrology. Soil and Water Conservation.
Drainage and Irrigation. His subsidiary areas of specialisation
are Structures and Environment. Solid and Soil Mechanics. where
he has teaching capabilities.
Robert A. Birch is an Instructor in the Department of Mechanical
and Manufacturing Engineering at The University of the West
Indies. St Augustine. T
"dad and Tobago. He is a registered
Professional Engineer fR.Eng) and Project Management
Professional (NIP) with over sixteen years of industrial and
teaching experience. He has a BSc. (Eng) and MPhil in
Agricultural Engineering from The University of the West Indies
and is presently pursuing a PhD in Mechanical Engineering. Mr.
Birch is a member of the Institution of Agricultural Engineers
(UK). His interests are in Field Machinery and Heat,. Equipment
Design. Fluid Power Technology and Soil-Machine interaction.
•
16
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