DS9 Document EFTA00798769

CAT Project Submittal For LSJE, LLC - ST. THOMAS Two (2) Caterpillar Model D125 - 8 Engine Driven Generator Set Warren Cat ID No.: M0114821, M0114822 Warren Cat EA No.: CE36505, CE36506 CATERPILLAR EFTA00798769 LSJE, LLC - ST. THOMAS 6100 Red Hook Quarter B3 St. Thomas, VI 00802 - 1348 Project Submittal 125 kW Electric Generator Set Little St. James Two (2) Caterpillar Model D125 - 8 Customer Purchase Order No.: CBO Warren Cat ID No.: M0114821, M0114822 Warren Cat EA No.: CE36505, CE36506 Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 19 July 2018 EFTA00798770 WARREN CAT SECTION Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 CONTENT DESCRIPTION SCOPE OF SUPPLY Standard Consist Selected Caterpillar Options Documentation Start Up & Commissioning Warranty II GENERATOR PACKAGE C7.1 Generator Set — Electric Power III ALTERNATOR DATA Generator Data Operating Chart IV TECHNICAL DATA (Cut Sheets) Weather Protective Enclosure ADEM EMCP 4.2 Controller Permanent Magnet Generator Integrated Voltage Regulator Excitation Module Coolant Heater Circuit Breaker Application Breaker Curves Ground fault Relay Battery Charger Battery UL Listed V MECHANICAL DRAWINGS VI ELECTRICAL DRAWINGS VII START UP AND COMMISSIONING CHECK LIST VIII CATERPILLAR WARRANTY Note: Images shown in this document may not reflect the actual configuration. EFTA00798771 WARREN CAT SECTION I Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SCOPE OF SUPPLY The following is a listing of the equipment and services to be provided with each of two (2) sets: Item 1 One (1) Caterpillar Model D125 - 8 diesel engine generator sets with the following configuration: Configuration Rating Unit Consist EPA STATIONARY EMERGENCY PRIME POWER APPLICATION 114 ekW, 0.8 pf, 208 / 120 Volt, 3 Phase, 60 Hz, 1,800 rpm Diesel Engine: Model C7.1-ELEC Alternator: Frame LC3114J Single Bearing, Random Wound Standard Consist for C7.1 PGABR ENGINE PACKAGE DESCRIPTION ENGINE Electrical system,12 VDC Coolant and lube drains piped to the edge of base D125-8 includes ADEM A4 electronic engine control with Speed Adjust thru EMCP Tier 3 EPA Approved Emissions Certified INTEGRATED VOLTAGE REGULATOR (Digital): EM10 Excitation Module Voltage within +/- 0.25% at steady state from no load to full load Provides fast recovery from transient load changes CHARGING SYSTEM CAT Premium High Output Battery with rack & cables Installed (wet); 1000 CCA; 90amp hr;12V EFTA00798772 WARREN CAT SECTION I Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SCOPE OF SUPPLY (continued) Standard Consist for C7.1 PGABR (continued) CONTROL SYSTEM CONTROL PANEL NEMA 1 enclosure with hinged door Wiring loom DC and AC wiring harness EMCP 4.2 controls including: Run / Auto / Stop Control Speed Adjust Engine Cycle Crank Emergency Stop pushbutton EMCP 4.2 controller features: 12-volt DC operation Environmental sealed front face Text alarm/event descriptions Digital indication for: RPM DC Volts Operating Hours Oil Pressure (psi) Coolant Temperature Volts (L-L & L-N). frequency (Hz) Amps (per phase & average) Power Factor (per phase & average) kW (per phase,average & percent) kVA (per phase,average & percent) kVAr (per phase,average & percent) kW-hr (total) kVAr-hr (total) Warning/shutdown with common LED indication of shutdowns for: Low Oil pressure Low Coolant temp alarm (detects jacket water heater failure) High Coolant temperature shutdown EFTA00798773 WARREN CAT SECTION I Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SCOPE OF SUPPLY (continued) Standard Consist for C7.1 PGABR (continued) CONTROL PANELS (continued) Programmable protective relaying functions: Generator phase sequence Over/Under voltage (27/59) Over/Under Frequency (81 o/u) Reverse Power (KW) (32) Reverse Reactive Power (kVAr) (32RV) Overcurrent (50/51) Communications Customer DATA link (Modbus RTU) RS485 Serial DATA link (terminals only) 8 programmable digital outputs available 2 relays pre-programmed 8 programmable digital inputs available 2 pre-programmed CIRCUIT BREAKERS UL/CSA listed mainline breaker Single Breaker 100% Rated 3-pole with solid neutral NEMA 1 steel enclosure Electrical stub-up area directly below circuit breaker COOLING SYSTEM Radiator and cooling fan complete with protective guards Standard ambient temperatures up to 50degC (122degF) 50% coolant antifreeze/corrosion inhibitor Coolant reservoir EFTA00798774 WARREN CAT SECTION I Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SCOPE OF SUPPLY (continued) Standard Consist for C7.1 PGABR (continued) GENERATORS GENERATOR SET GENERATOR Complete system designed and built at ISO 9001:2000 certified facilities Factory tested to design specifications at full load conditions and all protective devices and control functions simulated and checked Insulation system, class H Drip proof generator air intake (NEMA 2,IP23) Electrical design in accordance with BS5000 Part 99,EN61000-6, IEC60034-1,NEMA MG-1.33 EQUIPMENT FINISH All electroplated hardware Anticorrosive paint protection High gloss polyurethane paint for durability and scuff resistance QUALITY STANDARDS BS4999,BS5000,855514,EN61000-6.IEC60034,NEMA MG-1.33, NFPA 110 (with optional equipment) LITERATURE / DOCUMENTATION Operation and maintenance manual pack and OMM Storage Compartment Wiring diagrams included MOUNTING SYSTEM Heavy-duty fabricated steel base with lifting points Anti-vibration pads to ensure vibration isolation Complete OSHA guarding Stub-up pipe ready for connection to silencer pipe work Flexible fuel lines to base with NPT connections GENERAL Factory Test Report EFTA00798775 WARREN CAT SECTION I Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SCOPE OF SUPPLY (continued) Item 1 One (1) Caterpillar Model D125 — 8 diesel engine generator set with the following: Selected Caterpillar Options ENGINE 208 / 120 v. 3 Phase 60 Hz, 114 kW UL 2200 Listed Package Gen Set EPA Stationary Emergency Prime Power Air Inlet System Single element Air Filter — Light Duty Cooling System Standard Radiator Coolant Heater TECHNICAL: On at 100 and off at 120 degree F Low Coolant Level Shutdown GENERATOR Generator Excitation Main Breaker ENCLOSURE Enclosure Frame: LC3114J Attunement 4545283 Permanent Magnet Excitation 400 Amp First Breaker 100% Rated UL Sound Attenuated Enclosure 12 (White) TECHNICAL: Foam enclosure with endbox Critical Silencer Audible Alarm Panel Mounted Audible Alarm Emergency Stop External Emergency Stop Button STARTING SYSTEM Battery Wet Battery Battery Charger NFPA Batter Charger UL 10A 120 VAC EFTA00798776 WARREN CAT SECTION I Item 1 Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SCOPE OF SUPPLY (continued) One (1) Caterpillar Model D125 — 8 diesel engine generator set with the following: Selected Caterpillar Options (continued) GROUND RELAY SYSTEM Ground Fault Relay TECHNICAL: GROUND FAULT INDICATION CONTROL PANEL OPTIONS Generator Control EMCP 4.2 Generator Control Panel Control Panel Options Box Accessory Connections NFPA 110 Bundle Bundled option to include: Low Coolant level shut down Low Coolant temperature alarm Panel mounted audible alarm NFPA Battery Charger EFTA00798777 WARREN CAT SECTION I Documentation Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SCOPE OF SUPPLY (continued) Submittals Electronic Copy One (1) Operation and Maintenance Manuals One (1) Parts Disc One (1) Start Up and Commissioning By Others Caterpillar Warranty Standard Caterpillar Prime Power Warranty EFTA00798778 WARREN Mi SECTION II Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 GENERATOR PACKAGE EFTA00798779 C7.1 Generator Set Electric Power Image shown may not reflect actual configuration Specifications Generator Set Specifications Rating 114 ekW (142.5 kVA) Voltage 480 Volts Frequency 60 Hz Speed 1800 rpm CAT® Caterpillar is leading the power generation marketplace with Power Solutions engineered to deliver unmatched flexibility, expandability, reliability, and cost-effectiveness. Generator Set Configurations Emissions/Fuel Strategy U.S. EPA Certified for Stationary Emergency Use Only (Tier 3 Nonroad Equivalent Emission Standards) Engine Specificatio Engine Model C7.1 In-line 6, 4-cycle diesel Bore 105 mm 4.13 in Displacement 7.01 L 427.8 in3 Stroke 135 mm 5.31 in Compression Ratio 16.7:1 Aspiration Turbocharged Air-to-Air-Aftercooled Governor Type Electronic Fuel System Common Rail Package Dimensions* Length 3039mm 119.7 in Width 1110 mm 43.7 in Height 1476 mm 58.1 in Weighty 1500 kg 3307 lb *Note: For reference only — do not use for installation design. Please contact your local dealer for exact weight and dimensions. tWeight includes: Oversize generator, skid base, circuit breaker, oil, and coolant. LEHE0889-02 Page 1 of 7 EFTA00798780 C7.1 Generator Set Electric Power CAT® Benefits & Features Car Diesel Engine • Reliable, rugged, durable design • Four-stroke cycle diesel engine combines consistent performance and excellent fuel economy with minimum weight • Electronic engine control Generator • Matched to the performance and output characteristics of Cat engines • Industry-leading mechanical and electrical design • Industry-leading motor starting capabilities • High efficiency Cat EMCP Control Panel The EMCP controller features the reliability and durability you have come to expect from your Cat equipment. EMCP 4 is a scalable control platform designed to ensure reliable generator set operation, providing extensive information about power output and engine operation. EMCP 4 systems can be further customized to meet your needs through programming and expansion modules. Seismic Certification • Seismic certification available • Anchoring details are site specific, and are dependent on many factors such as generator set size, weight, and concrete strength IBC certification requires that the anchoring system used is reviewed and approved by a professional engineer Seismic certification per applicable building codes: IBC 2006, IBC 2009, IBC 2012, IBC 2015 Design Criteria • The generator set accepts 100% rated load in one step per NFPA 110 and meets ISO 8528-5 transient response • Cooling system designed to operate in 50`C/122T ambient temperatures with an air flow restriction of 0.5 in. water UL 2200/CSA — Optional • UL 2200 Listed • CSA Certified Certain restrictions may apply. Consult with your Cat dealer. Single-Source Supplier Fully prototype tested with certified torsional vibration analysis. Worldwide Product Support Cat dealers provide extensive post-sale support including maintenance and repair agreements. Cat dealers have over 1,800 dealer branch stores operating in 200 countries. The Caterpillar S•O•Ss" program cost-effectively detects internal engine component condition, even the presence of unwanted fluids and combustion by-products. LEHE0889-02 Page 2 of 7 EFTA00798781 C7.1 Generator Set Electric Power CAT® Standard Equipment Air Inlet • Dry replaceable paper element type with restriction indicator Cooling • Radiator and cooling fan complete with protective guards • Standard ambient temperatures up to 50°C (122°F) Exhaust • Exhaust flange outlet Fuel • Primary and secondary fuel filters • Fuel priming pump • Flexible fuel lines Generator • Matched to the performance and output characteristics of Cat engines • Load adjustment module provides engine relief upon load impact and improves load acceptance and recovery time • IP23 protection • Integrated Voltage Regulation Governor • Electronic governor — ADEM TPA A4 Control Panels • EMCP 4.2 Series generator set controller Mounting • Rubber vibration isolators Starting/Charging • 12 volt starting motor • Batteries with rack and cables General • Paint — Caterpillar Yellow except rails and radiators gloss black LEHE0885-02 Page 3 of 7 EFTA00798782 C7.1 Generator Set Electric Power CAT® Optional Equipment Exhaust • Industrial, residential, critical mufflers Generator • Excitation: [ ] Permanent Magnet Excited (PM) ] Internally Excited (lE) • Anti-condensation heater Oversize and premium generators Starting/Charging Battery charger — UL 10 amp • Battery disconnect switch Jacket water heater General • UL 2200 • CSA Certification Enclosures: sound attenuated, weather protective • Sub-base dual wall UL Listed fuel tanks • Automatic transfer switches (ATS) LEHE0889-02 Page 4 of 7 EFTA00798783 ELECTRIC POWER — Technical Spec Sheet STANDARD CAT® C7.1 114 ekW/ 142.5 WA/ 60 Hz/ 1800 rpm/ 480V/ 0.8 Power Factor Rating Type: PRIME Image shown may not reflect actual configuration Emissions: U.S. EPA Certified for Stationary Emergency Use Only (Tier 3 Nonroad Equivalent Emission Standards) D125-8 114 ekW/ 142.5 kVA 60 Hz/ 1800 rpm/ 480V Package Performance Generator Set Power Rating with Fan @ 0.8 Power Factor Generator Set Power Rating 114 ekW 142.5 kVA Fuel Consumption 100% Load With Fan 75% Load With Fan 50% Load With Fan 35.2 Uhr 28.2 Uhr 20.3 Uhr 9.3 g/hr 7.4 g/hr 5.4 g/hr Cooling System' Engine Coolant Capacity 9.5 L 2.5 gal Radiator Coolant Capacity 11.5 L 3.0 gal Engine Coolant Capacity with Radiator/Exp Tank 21.0 L 5.5 gal Air Flow Restriction (System) 0.12 kPa 0.48 in Water Combustion Air Inlet Flow Rate 13.9 ms/min 490.9 cfm Exhaust System Exhaust Stack Gas Temperature 439°C 822°F Exhaust Gas Flow Rate 28.8 ms/min 1017 cfm Exhaust System Backpressure (maximum allowable) 15.0 kPa 60.2 in water Exhaust Flange Size (internal diameter) 89.0 mm 3.5 in LEHE0889-02 Page 5 of 7 EFTA00798784 ELECTRIC POWER — Technical Spec Sheet STANDARD CAT® C7.1 114 ekW! 142.5 kVA/ 60 Hz! 1800 rpm! 480W 0.8 Power Factor Rating Type: PRIME Emissions: U.S. EPA Certified for Stationary Emergency Use Only (Tier 3 Nonroad Equivalent Emission Standards) Heat Rejection Heat Rejection to Coolant (total) Heat Rejection to Exhaust (total) Heat Rejection to Aftercooler Heat Rejection to Atmosphere from Engine Heat Rejection to Atmosphere from Generator 69.0 kW 3924 Btu/min 120.0 kW 6796 Btu/min 30.0 kW 1689 Btu/min 26.0 kW 8.8 kW 1496 Btu/min 500.4 Btu/min Alternator Motor Starting Capability @ 30% Voltage Dip 363 skVA Frame LC3114G Temperature Rise 105°C 189°F Excitation Self Excited Sump Refill with Filter 17.5 L 4.6 gal Emissions (Nominal)' NOx + HC 4.0 g/kW-hr CO 1.0 g/kW-hr PM 0.2 g/kW-hr 'For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to the existing restriction from the factory. 2Generator temperature rise is based on a 40°C (104°F) ambient per NEMA MG1-32. 'The nominal emissions data shown is subject to instrumentation, measurement, facility and engine to engine variations. Emissions data is based on 100% Prime load. This information should not be used for permitting purposes and is subject to change without notice. Contact your Cat dealer for further details. LEHE0889-02 Page 6 of 7 EFTA00798785 ELECTRIC POWER — Technical Spec Sheet STANDARD CAT® C7.1 114 ekW! 142.5 kVA/ 60 Hz/ 1800 rpm! 480W 0.8 Power Factor Rating Type: PRIME Emissions: U.S. EPA Certified for Stationary Emergency Use Only (Tier 3 Nonroad Equivalent Emission Standards) DEFINITIONS AND CONDITIONS Applicable Codes and Standards: AS1359, CSA C22.2 No 100-04, UL142, UL489, UL601, UL869, UL2200, NFPA 37, NFPA 70, NFPA 99, NFPA 110, IBC,IEC60034-1, ISO3046, ISO8528, NEMA MG 1-22, NEMA MG 1-33, 72/23/EEC, 98/37/EC, 2004/108/EC. PRIME: Output available with varying load for an unlimited time. Average power output is 70% of the prime power rating.Typical peak demand is 100% of prime rated ekW with 10% overload capability for emergency use for a maximum of 1 hour in 12. Overload operation cannot exceed 25 hours per year. Ratings are based on SAE J1349 standard conditions. These ratings also apply at ISO3046 standard conditions. Fuel Rates are based on fuel oil to specification EPA 2D 89.330-96 with a density of 0.845 - 0.850 kg/L (7.052 - 7.094 lbs/U.S. gal.) @ 15°C (59°F) and fuel inlet temperature 40°C (104°F). Additional ratings may be available for specific customer requirements, contact your Cat representative for details. Performance No.: P4392C-00 Feature Code: NAC160P Generator Arrangement: 4545273 Date: 09/13/2016 Source Country: U.S. LEHE0BB9-01 www rat-FlartriePnwor relit O2016 Caterpillar All rights reserved. Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication. CAT. CATERPILLAR. their respective logos. ADEM. S.O.S, 'Caterpillar Yellow'. the "Power Edge" trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. EFTA00798786 WARREN CAT SECTION III Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 ALTERNATOR DATA EFTA00798787 7/18/2018 Caterpillar Generator Data GENERATOR DATA Selected Model JULY 18, 2018 For Help Desk Phone Number, Engine: C7.I Generator I. aloe: LC31143 Genset Rating (kW): 114.0 Line Voltage: 208 Fuel: Diesel Generator Arrangement: 4545283 Genset Rating (kVA): 142.5 Phase Voltage: 120 Frequency: 60 Excitation Type: Self Excited Pwr. Factor: 0.8 Rated Current: 395.5 Duty: PRIME Connection: PARALLEL STAR Application: EPG Status: Current Spec information Version: 41764 /41736 /42059 1633 Generator Specification Frame: LC3114J Type: LC No. of Bearings: I Generator Efficiency Per Unit Load kW Efficiency % Winding Type: RANDOM WOUND Flywheel: 11.5 0.25 28.5 91.1 Connection: PARALLEL STAR Housing: 3 0.5 57.0 93.5 Phases: 3 No. of Leads: 12 0.75 85.5 94.0 Poles: 4 Wires per Lead: I 1.0 114.0 93.8 Sync Speed: 1800 Generator Pitch: 0.6667 1.1 125.4 93.6 Reactances Per Unit Ohms SUBTRANSIENT - DIRECT AXIS ri d 0.0929 0.0282 SUBTRANSIENT - QUADRATURE AXIS ri g 0.1835 0.0557 TRANSIENT - SATURATED rd 0.1545 0.0469 SYNCHRONOUS - DIRECT AXIS Xd 3.2147 0.9760 SYNCHRONOUS - QUADRATURE AXIS X4 1.9288 0.5856 NEGATIVE SEQUENCE X2 0.1380 0.0419 ZERO SEQUENCE X0 0.0033 0.0010 lime Constants Seconds OPEN CIRCUIT TRANSIENT - DIRECT AXIS Tdo 2.0791 SHORT CIRCUIT TRANSIENT - DIRECT AXIS Td 0.1000 OPEN CIRCUIT SUBSTRANSIENT - DIRECT AXIS T"do 0.0167 SHORT CIRCUIT SUBSTRANSIENT - DIRECT AXIS T"d 0.0100 OPEN CIRCUIT SUBSTRANSIENT - QUADRATURE AXIS T"q0 0.1052 SHORT CIRCUIT SUBSTRANSIENT - QUADRATURE AXIS T"q 0.0100 EXCITER TIME CONSTANT; 0.0300 ARMATURE SHORT CIRCUIT Ta 0.0150 Short Circuit Ratio: 0.37 Stator Resistance = 0.0118 Ohms Field Resistance = 3.29 Ohms Voltage Regulation Generator Excitation Voltage level adjustment: +/- 5.0% No Load Full Load, (rated) pf Voltage regulation, steady state: +/- 0.5% Series Parallel Voltage regulation with 3% speed change: +1- 1.0% Excitation voltage: 5.82 Volts 28.27 Volts Volts Waveform deviation line - line, no load: less than 2.0% Excitation current 0.45 Amps 1.8 Amps Amps Telephone influence factor: less than 50 https://tmiwebelassie.cat.corn/tmi/servlet/TMIDirector?Action=openvAndow&log=genXml0ata&type=RNGenDataRelNum&relno=8.selection=&unitType... 1/8 EFTA00798788 7/18/2018 Engine: C7.I Fuel: Diesel Frequency: 60 Duty: PRIME Generator Frame: LC3114J Generator Arrangement: 4545283 Excitation Type: Self Excited Connection: PARALLEL STAR Caterpillar Generator Data Selected Model Genset Rating (kW): 114.0 Genset Rating (kVA): 142.5 Pwr. Factor: 0.8 Application: EPG Generator Mechanical Information Line Voltage: 208 Phase Voltage: 120 Rated Current: 395.5 Status: Current Version: 41764 /41736 142059 1633 Center of Gravity Dimension X 0.0 nun 0.0 IN. Dimension Y 0.0 nun 0.0 IN. Dimension Z 0.0 nun 0.0 IN. • "r is measured from driven end of generator and parallel to rotor. Towards engine fan is positive. See General Information for details • "Y" is measured vertically from rotor center line. Up is positive. • 7" is measured to left and right of rotor center line. To the right is positive. Generator WT = 0 kg ■ Rotor WT = 0 kg * Stator WT = 0 kg 0.0 LB 0.0 LB 0.0 LB Rotor Balance = 0.0508 mm deflection PTP Overspeed Capacity = 125% of synchronous speed Generator Torsional Data 0 HIOVV\V c> J1 = Coupling J2 = Rotor and Fan TOTAL J = J1 +J2 ICI = Shaft Stiffness between JI + J2 (Diameter 1) JI ict Min Shaft Dia I J2 0.0 LB IN. 52 0.0 MLB IN./rad 0.0 IN. 0.0 LB IN. 0.0 N m 52 0.0 MN mired 0.0mm 0.0 N Total 0.0 LB 0.0 N IVIKM J3 = Exciter + J3 End 1C2 = Shaft Stiffness between J2 +J3 (Diameter 2) K2 Min Shaft Dia 2 J3 s2 0.0 MLB IN./rad 0.0 IN. 0.0 LB IN. s2 m 52 0.0 MN m/rad 0.0mm 0.0 N m s2 .1 IN. s2 m52 Selected Model Engine: C7.1 Generator Frame: LC31143 Genset Rating (kW): 114.0 Line Voltage: 208 Fuel: Diesel Generator Arrangement: 4545283 Genset Rating (kVA): 142.5 Phase Voltage: 120 Frequency: 60 Excitation Type: Self Excited Pwr. Factor: 0.8 Rated Current: 395.5 Duty: PRIME Connection: PARALLEL STAR Application: EPG Status: Current Version. 4170/41736 /43059 /633 hupsfitmiweleclassiocat.com/tmi/servleUTMIDirector?Action=openvAndownlog=genXmiDatantype=ftNGenDataftelNum&relno=8.selection=&unitType... 2/8 EFTA00798789 7/18/2018 Caterpillar Generator Data Generator Cooling Requirements - Temperature - insulation Data Cooling Requirements: Temperature Data: (Ambient 40 0C) I lest Dissipated: 7.5 kW Stator Rise: Air Flow: 18.0 m3/min Rotor Rise: Insulation Class: Ii Insulation Reg. as shipped: 100.0 MI/ minimum at 40 °C 105.0°C 105.0°C Thermal Limits of Generator Frequency: 60 Hz Line to Line Voltage: 208 Volts B BR 80/40 141.5 kVA F BR -105/40 161.0 kVA H BR - 125/40 177.0 kVA F PR - 130/40 177.0 kVA H PR -150/40 187.5 kVA H PR27 - 163/27 194.5 kVA Selected Model Engine: C7.I Generator Frame: LC31143 Genset Rating (kW): 114.0 Line Voltage: 208 Fuel: Diesel Generator Arrangement: 4545283 Genset Rating (kVA): 142.5 Phase Voltage: 120 Frequency: 60 Excitation Type: Self Excited Pwr. Factor: 0.8 Rated Current: 395.5 Duty: PRIME Connection: PARALLEL STAR Application: EPG Status: Current Starting Capability & Current Decrement Motor Starting Capability (0.6 pf) Motor Starting SKVA 21 44 68 93 119 147 177 209 242 278 317 358 402 450 501 557 Percent Volt Dip 23 5.0 73 10.0 123 15.0 173 20.0 22.5 25.0 273 30.0 323 35.0 373 40.0 40 35 O. 30 25 , 20 C ;I' 15 I. 10 5 0 %miens:41764 /41736 /42059 /633 0 leo zoo 300 460 560 SKVA https://tmiwebelassie.eat.corn/tmi/servlet/TMIDirector?Action=openwindow&log=genXmlOata&type=RNGenDataRelNum&relno=aselection=&unitrype... 3/8 EFTA00798790 7/18/2018 E Time Cycle AMP 0.0 4232 1.0 2,505 2.0 1.918 3.0 1.587 4.0 1.336 5.0 1.126 7.5 n9 10.0 463 12.5 286 15.0 185 20.0 98 25.0 69 30.0 57 35.0 53 40.0 51 45.0 50 Caterpillar Generator Data Current Decrement Data Current Decrement 4,000 3,500 3,000 2,500 2,000 1,500 1,000 500 0 0 10 20 30 40 E Time Cycle Instantaneous 3 Phase Fault Current: 4232 Amps Instantaneous Line - Line Fault Current: 2945 Amps Instantaneous Line - Neutral Fault Current: 5033 Amps Engine: C7. I Fuel: Diesel Frequency: 60 Duty: PRIME Generator Generator Excitation Connectio Selected Model Frame: LC31I4J Arrangement: 4545283 Type: Self Excited n: PARALLEL STAR Genset Rating (kW): 114.0 Genset Rating (kVA): 142.5 Pwr. Factor: 0.8 Application: EPG Generator Output Characteristic Curves Open Circuit Curve Open Circuit Field Line • Current Line Volt 0.0 0 2.7 125 3.2 146 3.8 166 4.4 187 5.2 208 6.3 229 8.2 250 11.4 270 17.6 291 300 250 44 150 tal 100 z 50 0 0 Line Voltage: 208 Phase Voltage: 120 Rated Current: 395.5 Status: Current Version: 41764 /41736 /42059 /633 5 10 15 Field Current httpsditmiwebelassie.cat.com/tmi/sarvlet/TMIDIrector?ActIon=opanvAndow&log=genXmlOata&type=RNGenDalaReINum&reino=8.salection=&unItType... 4/8 EFTA00798791 7/18/2018 Field Armature Currant Current 0.0 0 8.7 237 10.2 277 11.6 316 13.1 356 14.5 396 16.0 435 17.4 475 18.9 514 20.3 554 Caterpillar Generator Data Short Circuit Curve Short Circuit 500 400 7 U ad 300 7 ▪ 200 100 0 20 0 5 10 15 Field Current Engine: C7. I Fuel: Diesel Frequency: 60 Duty: PRIME Generator Frame: LC31143 Generator Arrangement: 4545283 Excitation Type: Self Excited Connection: PARALLEL STAR Selected Model Genset Rating (kW): 114.0 Genset Rating (kVA): 142.5 Pwr. Factor: 0.8 Application: EPG Generator Output Characteristic Curves Zero Power Factor Curve Zero Power Field Current Line - Lino Volt 14.5 0 17.3 104 17.8 125 18.4 146 19.1 166 19.9 '87 21.2 208 23.4 229 27.3 250 34.7 270 250 O 200 eu c 150 at 100 C ▪ 50 0 Line Voltage: 208 Phase Voltage: 120 Rated Current: 395.5 Status: Current Venien: 41764 141736 /42059 /633 15 20 25 30 Field Current 35 https://tmiwebelassie.eat.cern/trni/scoviet/TMIDirector?Action=openvAndow&log=genXmiData&type=RNGenDataRefNum&refno=8.seleetion=&unItType... 5/8 EFTA00798792 7/18/2018 Field Current Line - Lino volt 0.0 0 2.7 125 3.1 146 3.6 166 4.0 187 4.5 208 4.9 229 SA 250 5.8 270 6.3 291 Caterpillar Generator Data Air Gap Curve Air Gap 300 250 > 200 w C 150 tal 100 50 0 0 1 2 3 4 5 6 Field Current Engine: Cl.l Fuel: Diesel Frequency: 60 Duty: PRIME Generator Frame: LC31143 Generator Arrangement: 4545283 Excitation Type: Self Excited Connection: PARALLEL STAR Selected Model Genset Rating (kW): 114.0 Genset Rating (kVA): 142.5 Pwr. Factor: 0.8 Application: EPG Reactive Capability Curve Click to view Chart Line Voltage: 208 Phase Voltage: 120 Rated Current: 395.5 Status: Current Version. 41764 /41736 /42059 /633 Engine: C7.I Fuel: Diesel Frequency: 60 Duty: PRIME Generator Frame: LC31I4J Generator Arrangement: 4545283 Excitation Type: Self Excited Connection: PARALLEL STAR Selected Model Censet Rating (kW): 114.0 Censet Rating (kVA): 142.5 Pwr. Factor: 0.8 Application: EPG Line Voltage: 208 Phase Voltage: 120 Rated Current: 395.5 Status: Current %erskos: 41764 /41736 /42059 /633 https://tmiwebelassie.cat.corn/tmi/servlet/TMIDirector?Action=openvAndow&log=genXmlOata&type=RNGenDataRelNum&relno=8.selection=&unitType... 6/8 EFTA00798793 7/18/2018 Caterpillar Generator Data General Information GENERATOR INFORMATION (DM7900) I. Motor Starting Motor starting curves arc obtained in accordance with IEC60034. and arc displayed at 0.6 power factor. 2. Voltage Dip Prediction of the generator synchronous voltage dip can be made by consulting the plot for the voltage dip value that corresponds to the desired motor starting kVA value. 3. Definitions A) Generator Keys Frame: abbreviation of generator frame size Freq: frequency in hertz. PP/SR: prime/standby duty respectively Volts: line - line terminal voltage kW: rating in electrical kilo watts Model: engine sales model B) Generator Temperature Rise The indicated temperature rises are the IEC/NEMA limits for standby or prime power applications. The quoted rise figures are maximum limits only and are not necessarily indicative of the actual temperature rise of a given machine winding. C) Centre of Gravity The specified centre of gravity is for the generator only. For single bearing, and two bearing close coupled generators, the center of gravity is measured from the generator/engine flywheel-housing interface and from the centreline of the rotor Shaft. For two bearing, standalone generators. the center of gravity is measured from the end of the rotor shaft and from the centerline of the rotor shaft. D) Generator Current Decrement Curves The generator current decrement curve indicates the generator armature current arising from a symmetrical three-phase fault at the generator terminals. Generators equipped with AREP or PMG excitation systems will sustain 300% of rated armature current for 10 seconds. E) Generator Efficiency Curves The efficiency curve is displayed for the generator only under the given conditions of rating, voltage, frequency and power factor. This is not the overall generating set efficiency curve. Caterpillar Confidential: Green Content Owner: Commercial Processes Division httpsfieniwebelassic.cat.corrandserviat/TMIDirector?Action=opanwindow&log=genXml0ata&typa=RNGenDataRelNum&relno=8salection=&unitType... 7/8 EFTA00798794 7/18/2018 Caterpillar Generator Data Web Master(s): PSG Web Based Systems Support Current Date: 7/18/2018, 1:52:06 PM C Caterpillar Inc. 2018 All Rights Reserved. Pala Privacy Statement. https://tmiwebelassic.cat.com/linikervletf7MIDirector?Action=openwindene&log=genXmloata8type=RNGenDataRetNum&retno=itselection=&unitType... 818 EFTA00798795 Operating Chart kW/ Rated kVA -0.8 -0.6 -0.4 -0.2 6 0.2 kVAr/ Rated kVA Leading Lagging I.2 -1 0.4 0.6 0.8 EFTA00798796 WARREN EZI SECTION IV Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 TECHNICAL DATA (Cut Sheets) Cat Batteries EFTA00798797 Enclosures CAT Picture shown may not reflect actual configuration Features Highly Corrosion Resistant construction • Stainless steel flush fitting latches and hinges tested and proven to withstand extreme conditions of corrosion • Zinc plated or stainless steel fastener Excellent Access • Single side access for service and controls • All non-service sides have removable doors and/or panels • Radiator fill access • Lube oil and coolant drains piped to the exterior of the enclosure base Large cable entry area for installation ease • Double doors on both sides Vertically hinged doors with solid bar door stays to hold doors in place when open Security and Safety Lockable access doors which give full access to control panel and breaker • Cooling fan and battery charging alternator fully guarded Fuel fill, oil fill, and battery can only be reached via lockable access • Stub-up area is rodent proof Transportability These enclosures are of extremely rugged construction to withstand outdoor exposure and rough handling common on many construction sites. The sound deadening material is of a self-extinguishing design This range of enclosures are designed on modular principles with many interchangeable components permitting on site repair Weather Protective and Sound Attenuated Enclosures D40-6 to D200-2 D40-6S to D100-8S Options • Weather Protective - constructed with 16 gauge steel; industrial silencer mounted within the main enclosure body • Sound Attenuated Level 1 - constructed with 16 gauge steel; weather protective with critical silencer - silencer mounted in separate upward discharging radiator hood • Sound Attenuated Level 2 - constructed with 16 gauge steel; weather protective with critical silencer and 100% lined with sound deadening material — silencer mounted in separate upward discharging radiator hood • Sound Attenuated Aluminum constructed with 14 gauge Aluminum 5052 grade. Weather protective with critical silencer and 100% lined with sound deadening material — silencer mounted in separate upward discharging radiator hood • Caterpillar Yellow" or white paint • UL Listed sub base tanks • Externally mounted emergency stop button • Seismic certification per applicable building codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009, IBC 2012, CBC 2007, CBC 2010 • IBC certification for 180 mph wind loading 'Not available with Aluminium enclosures LEHE0417-09 Page 1 of 6 EFTA00798798 Enclosures Enclosure Sound Pressure Levels (SPL) at 100% Weather Protective Enclosure Cooling Air Flow Rate SPL Q7m (23ft) Model Standby eKW m'is cfm dBA D40-6 40 1.6 3475 72 D50-6 50 1.6 3475 72 D60-6 60 1.9 3920 75 D80-8 80 3.2 6696 79 0100-8 100 3.6 7564 81 O125-8 125 4.6 9676 78 D150-10 150 4.6 9676 79 O175-4 175 5.9 12431 84 O200-2 200 5.9 12431 89 SA Level 1 Enclosure Cooling Air Flow Rate SPL Q7m (23ft) Model Standby eKW m'is cfm dBA D40-6 40 1.7 3602 66 D50-6 50 1.7 3602 66 O60-6 60 1.8 3899 71 D80-8 80 3.2 6696 78 O100-8 100 3.2 6696 79 D125-8 125 4.2 8899 74 D150.10 150 4.2 8899 74 O175-4 175 5.6 11830 78 0200-2 200 5.5 11654 81 SA Level 2 Enclosure Cooling Air Flow Rate SPL Q7m (23ft) Model Standby eKW mils cfm dBA D40-6 40 1.7 3602 65 D50-6 50 1.7 3602 66 D60-6 60 1.8 3899 69 D80-8 80 3.2 6696 75 0100-8 100 3.2 6696 76 O125-8 125 4.2 8899 74 D150-10 150 4.2 8899 74 D175-4 175 5.2 11018 74 D200-2 200 5.1 10806 75 CAT LEHE0417-09 Page 2 of 6 EFTA00798799 Enclosures SA Aluminum Enclosure Cooling Air Flow Rate SPL @lm (23ft) Model Standby eKW mgs cfm dBA D40.6 40 1.7 3602 68 050.6 50 1.7 3602 69 060.6 60 1.8 3899 70 D80•8 80 3.2 6696 73 D100-8 100 3.2 6696 74 D125-8 125 4.2 8899 74 D150-10 150 4.2 8899 75 D175-4 175 5.2 11018 75 D200-2 200 5.1 10806 75 The sound pressure level data shown above is quoted as free field and is forguidance only. Actual levels produced may vary according to site conditions. CAT LEHE0417-09 Page 3 of 6 EFTA00798800 Enclosures CAT Enclosure Dimensions and Weights HEIGHT(H) -es LENGTH (L) Image represents SA Level 1, SA Level 2 and SAAluminum enclosures on skid base only HEIGHT(H) LENGTH (L) • • =3 • = ll • id 6 t WIDTH (WI —a.] ;Os • • • CS • g01 • • • 0 =I • • • 0 0 • • • • -a—WIDTH (W),- Image represents SA Level 1, SA Level 2 and SA Aluminum enclosures mounted on optional UL listed sub base tank Model Standby eKW WP Industrial SA Level 1 SA Level 2 SA Aluminum kg lb kg lb kg lb kg lb D40-6 40 220 484 272 599 278 612 117 258 D50-6 50 D60-6 60 D80-8 80 263 580 313 690 321 708 142 312 D100.8 100 D125-8 125 348 768 393 867 406 896 176 387 D150-10 150 D175.4 175 D200-2 200 Enclosure weights (Includes muffler) LEHEOei7-09 Page 4 of 6 EFTA00798801 Enclosures Enclosure Dimensions Skid Bases CAT Engine Generator Width 'W Length 12 Height 'H' mm in mm in mm in Model Set Rating ekW Enclosure 40 50 WP 1110 43.7 2055 80.9 1590 62.6 C4.4 60 40 SA Level 1, SA 50 Level 2 and SA Aluminum 1110 43.7 2335 91.9 1570 61.8 60 80 WP 1110 43.7 2523 99.3 1773 69.8 100 C4.4 80 SA Level 1, SA Level 2 and SA 1110 43.7 2891 113.8 1852 72.9 100 Aluminum 125 150 WP 1110 43.7 3204 126.1 1773 69.8 175 200 C7.1 125 SA Level 1, SA 150 Level 2 and SA 1110 43.7 3659 144.1 1852 72.9 175 Aluminum 200 LEHE0417-09 Page 5 of 6 EFTA00798802 Enclosures Enclosure Dimensions on UL Listed Sub Base Tanks CAT Engine Model Generator Set Rating ekW Enclosure 146 Gallon Sub Base Tank 271 Gallon Sub Base Tank Length 'L' Height 'H' Length 'L' Height 'H' mm In mm in mm in mm in C4.4 40 WP 2726 107.3 2087 82.1 2726 107.3 2417 95.1 50 60 40 SA Level 1, SA Level 2 and SA Aluminum 2726 107.3 2067 81.4 2726 107.3 2397 94.4 50 60 Engine Model Generator Set Rating ekW Enclosure 209 Gallon Sub Base Tank 394 Gallon Sub Base Tank Length 'L' Height 'H' Length 'L' Height 'H' mm in mm in mm in mm in C4.4 80 WP 3447 135.7 2258 88.9 3447 135.7 2608 102.7 100 80 SA Level 1, SA Level 2 and SA Aluminum 3147 135.7 2337 92.0 3447 135.7 2687 105.8 100 Engine Model Generator Set Rating ekW Enclosure 402 Gallon Sub Base Tank 777 Gallon Sub Base Tank Length 'L' Height 'H' Length 'L' Height 'H' mm in mm in mm in mm in 125 150 WP 4035 158.9 2420 95.3 5035 198.2 2706 106.5 175 200 C7.1 125 SA Level 1, SA Level 4035 158.9 2499 98.4 5035 198.2 2785 106.5 150 175 2 and SA Aluminum 200 Note: Weight includes oil and coolant but not fuel Ref: WPIA, WPIB, WPIC, SATCBA, SATCBB, SAT, CBC, SATFBA, SATFBB, SATFBC, ENCAL02, ENCAL03, ENCAL04. LEHE0417-09 (6-16) www CattlectricPower.com 02016 Caterpillar All rights reserved. Materials and specifications are subject to change without notice. CAT, CATERPILLAR, their respective logos. "Caterpillar Yellow", the tower Edge' trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. EFTA00798803 ENGINE CONTROLLER CAT ADEM" A4 Engine Controller The ADEM' A4 is the main Electronic Control Module (ECM) used on select diesel engines. The ADEM A4 provides a higher degree of control over a large number of combustion variables. The ADEM A4 is designed to control/ interface Electronic Unit Injector (EUI) equipped engines. The ADEM A4 engine system is composed of the ADEM A4 ECM, control software, sensors, actuators, fuel injectors, and interface to the generator system. The prime benefit of an ADEM A4 engine system is to better control and maintain the particulate emissions, both steady state and transient, while improving engine performance FEATURES RELIABLE, DURABLE All ADEM A4 controllers are designed to survive the harshest environments. • Environmentally sealed, die-cast aluminum housing isolates and protects electronic components from moisture and dirt contamination. • Rigorous vibration testing ensures product reliability and durability. • Accuracy maintained from -40° C to 85° C • Electrical noise immunity to 100 volts/meter • Internal circuits are designed to withstand shorts to + battery and -battery. SIMPLE SERVICING Each ADEM A4 system works in combination with the Catl'ET service tool software to keep the engine operating at peak performance. • Displays measured parameters • Retrieves active and logged event code document- ing abnormal system operation • Performs calibrations and diagnostic tests • Supports flash programming of new software into the ADEM A4 ECM SELF DIAGNOSTICS Each ADEM A4 ECM has a full compliment of diagnostics. The ECM can detect faults in the electrical system and report those faults to the service technician for quick repair. • Self-diagnostic capability pinpoints operational prob- lems in need of attention. ADVANCED FEATURES • Enhanced performance from fuel injection timing and limiting • Adjustable monitoring of vital engine parameters • Programmable speed acceleration ramp rate • Data link interfaces LEHE5347-01 EFTA00798804 ENGINE CONTROLLER CM' DESCRIPTION The ECM is housed in an environmentally sealed cast- ing. All wiring connections to the ECM are made using two sealed connectors: a single seventy-pin connector and a single one hundred twenty-pin connector. ENGINE SPEED GOVERNING Desired engine speed is calculated by the ECM and held within ±0.2 Hz for isochronous and droop mode. The ECM accounts for droop that is requested. The proper amount of fuel is sent to the injectors due to these calculations. The ECM also employs cooldown/ shutdown strategies, acceleration delays on startup, acceleration ramp times and speed reference. FUEL LIMITING Warm and cold fuel-air ratio control limits are con- trolled by the ECM. Electronic monitoring system derates, torque limit, and cranking limit, programma- ble torque scaling, and cold cylinder cutout mode are standard features. FUEL INJECTION TIMING Master timing for injection is controlled by the ECM control. Temperature dependencies are accounted for in the fuel injection calculations. ELECTRONIC MONITORING Electronic monitoring of vital engine parameters can be programmed. Warning, derate, and shutdown event conditions may be customized by the user. 2 INFORMATION MANAGEMENT The ECM stores information to assist with electronic troubleshooting. Active and logged diagnostic codes, active events, logged events, fuel consumption, engine hours, and instantaneous totals aid service technicians when diagnosing electronic faults and scheduling preventive maintenance. CALIBRATIONS Engine performance is optimized through injection timing. Auto/manual sensor calibrations are standard features. ON-BOARD SYSTEM TESTS System tests are available to assist in electronic trou- bleshooting. These tests include: injector activation, injector cutout, and override of control outputs. DATA LINK INTERFACES The ADEM A4 communicates with the EMCP via a dedicated communication network. ELECTRONIC SENSING The following sensing is available on the ADEM A4: oil pressure, fuel pressure, fuel temperature, atmospheric pressure, air inlet temperature, turbo outlet pressure, engine coolant temperature, engine speed, throttle, position, exhaust temperature, oil filter pressure differential, fuel filter pressure differential, air filter pressure differential and crankcase pressure. LEHE5347•01 EFTA00798805 ENGINE CONTROLLER CAT SPECIFICATIONS Impervious to: salt spray, fuel, oil and oil additives, coolant, spray cleaners, chlorinated solvents, hydrogen sulfide and methane gas, and dust Input and output protection all inputs and outputs are protected against short circuits to +battery and -battery Input voltage range (24 VDC nominal) 18 to 32 VDC Mounting engine mounted Reverse polarity protected Shock, withstands 20 g Temperature range Operating: -40° C to 85° C (-40° F to 185° F) Storage: -50° C to 120° C (-58° F to 248° F) Vibration withstands 8.0 g @ 24 to 2 kHz 3 LEHE5347•01 EFTA00798806 ENGINE CONTROLLER CAT LEHE5347-01 108/131 This page is intentionally left blank Materials and specifications are subject to change without notice. CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow," the "Power Edge" trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. 'x' 2013 Caterpillar All Rights Reserved. Printed in U.S.A. EFTA00798807 EMCP 4 CAT & c) •• - © 0 10 > Image shown may not reflect actual package FEATURES GENERAL DESCRIPTION The Cat' EMCP 4.2 offers fully featured power metering, protective relaying and engine and generator control and monitoring. Engine and generator controls, diagnostics, and operating information are accessible via the control panel keypads; diagnostics from the EMCP 4 optional modules can be viewed and reset through the EMCP 4.2. FULL RANGE OF ATTACHMENTS • Wide range of system expansion attachments, designed specifically to work with the EMCP 4. • Flexible packaging options for easy and cost effective installation. WORLD WIDE PRODUCT SUPPORT • Cat dealers provide extensive pre and post sale support. • Cat dealers have over 1.600 dealer branch stores operating in 200 countries. FEATURES • A 33 x 132 pixel. 3.8 inch, graphical display denotes text alarm/event descriptions, set points, engine and generator monitoring, and is visible in all lighting conditions. • Textual display with support for 28 languages. including character languages such as Arabic, Chinese, and Japanese. • Advanced engine monitoring is available on systems with an electronic engine control module. • Integration with the Cat Digital Voltage Regulator (CDVR) provides enhanced system performance. • Fully featured power metering, protective relaying, engine and generator parameter viewing, and expanded AC metering are all integrated into this controller. EMCP 4.2 GENERATOR SET CONTROLLER Caterpillar is leading the power generation market place with power solutions engineered to deliver unmatched performance. reliability, durability and cost-effectiveness. • Real-time clock allows for date and time stamping of diagnostics and events in the control's logs as well as service maintenance reminders based on engine operating hours or calendar days. • Up to 40 diagnostic events are stored in the non- volatile memory. • Ability to view and reset diagnostics on EMCP 4 optional modules via the control panel removes the need for a separate service tool for troubleshooting. • Set points and software stored in non-volatile memory, preventing loss during a power outage. • Reduced power mode offers a low power state to minimize battery power requirements. • Three levels of security allow for configurable operator privileges. • Selectable units - Temperature: - Pressure: - Fuel Consumption: °C or °F psi, kPa, bar Gal/hr or Liter/hr STANDARDS • UL Recognized • CSA C22.2 No.100,14, 94 • Complies with all necessary standards for CE Certification 98/37/EC Machinery Directive — BS EN 60204-1 Safety of Machinery 89/336/EEC EMC Directive — BS EN 50081-1 Emissions Standard — BS EN 50082-2 Immunity Standard 73/23/EEC Low Voltage Directive — EN 50178 LVD Standard • IEC529, IEC60034-5, IEC61131-3 • MIL STND 461 LEHE0138.00 EFTA00798808 CAT EMCP 4.2 GENERATOR SET CONTROLLER STANDARD FEATURES Generator Monitoring • Voltage (L-L, L-N) • Current (Phase) • Average Volt, Amp. Frequency • kW, kVAr. kVA (Average, Phase, %) • Power Factor (Average, Phase) • kW-hr, kVAr-hr (total) • Excitation voltage and current (with CDVR) • Generator stator and bearing temp (with optional module) Generator Protection • Generator phase sequence • Over/Under voltage (27/59) • Over/Under frequency (81 ON) • Reverse Power (kW) (32) • Reverse Reactive Power (kVAr) (32RV) • Overcurrent (50/51) Engine Monitoring • Coolant temperature • Oil pressure • Engine speed (RPM) • Battery voltage Run hours • Crank attempt and successful start counter • Enhanced engine monitoring (with electronic engines) Engine Protection • Control switch not in auto (alarm) • High coolant temp (alarm and shutdown) • Low coolant temp (alarm) • Low coolant level (alarm) • High engine oil temp (alarm and shutdown) • Low, high, and weak battery voltage • Overspeed • Overcrank • Low Oil Pressure Control • Run / Auto / Stop control • Speed and voltage adjust • Local and remote emergency stop • Remote start/stop • Cycle crank Inputs & Outputs • Two dedicated digital inputs • Six programmable digital inputs • Six programmable form A dry contacts • Two programmable form C dry contacts • Two digital outputs Communications • Primary and accessory CAN data links • RS-485 annunciator data link • Modbus RTU (RS-485 Half duplex) Language Support Arabic, Bulgarian, Chinese, Czech, Danish, Dutch, English, Estonian, Finnish, French, German, Greek, Hungarian, Icelandic, Italian, Latvian, Lithuanian, Japanese, Norwegian, Polish, Portuguese, Romanian, Russian, Slovak. Slovene. Spanish. Swedish, Turkish Environmental • Control module operating temperature: -40°C to 70°C • Display operating temperature: -20°C to 70°C • Humidity: 100% condensing 30°C to 60°C • Storage temperature: -40°C to 85°C • Vibration: Random profile, 24-1000 Hz, 4.3G rms LEIIE0138 CO 2 EFTA00798809 CAT EMCP 4.2 GENERATOR SET CONTROLLER OPTIONAL MODULES sm CAN ANNUNCIATOR The EMCP 4 CAN Annunciator serves to display genset system alarm conditions and status indications. The annunciator has been designed for use on the accessory communication network and may be used in either local (package mounted) or remote (up to 800 feet) application. A maximum of three annunciators may be used with a single EMCP 4.2. RS-485 ANNUNCIATOR The EMCP 4 RS-485 Annunciator serves to display genset system alarm conditions and status indications. The annunciator has been designed for use on the long distance annunciator datalink and is used for remote (up to 4000 feet) application. / ' =1 1 —a 7v 'Min" DWI NOWT0RW0 SOFTWARE WM =1 Ir.ne Q. / REMOTE MONITORING SOFTWARE The EMCP 4 remote monitoring software package is a PC based program which allows the user to monitor and control a generator set, and is capable of running on a Windows based operating system. The remote monitoring software allows the user to configure data monitoring and data acquisition processes for monitoring, graphing, and logging of genset data. LEHEO 38.00 3 EFTA00798810 CAT EMCP 4.2 GENERATOR SET CONTROLLER OPTIONAL MODULES DIGITAL INPUT/OUTPUT MODULE The Digital Input/Output (DI/O) module serves to provide expandable Input and Output capability of the EMCP 4 and is capable of reading 12 digital inputs and setting 8 relay outputs. The DI/O module has been designed for use on the accessory Communication Network and may be used in either local (package mounted) or remote (up to 800 feet) application. A maximum of four DI/O modules may be used with a single EMCP 4.2. RTD MODULE The RTD module serves to provide expandable generator temperature monitoring capability of the EMCP 4 and is capable of reading up to eight type 2-wire. 3-wire and 4-wire RTD inputs. The RTD Module has been designed for use on the Accessory Communication Network and may be used in either local (package mounted) or remote (up to 800 feet) application. A maximum of one RTD Module may be used with a single EMCP 4.2. THERMOCOUPLE MODULE The thermocouple module serves to provide expandable engine and generator temperature monitoring capability of the EMCP 4 and is capable of reading up to twenty Type J or K thermocouple inputs. The thermocouple module has been designed for use on the accessory communication Network and may be used in either local (package mounted) or remote (up to 800 feet) application. A maximum of one thermocouple modules may be used with a single EMCP 4.2 on each datalink. Information contained in this publication may be considered confidential. Discretion is recommended when distributing. Materials and specifications are subject to change without notice. CAT. CATERPILLAR. their respective logos. 'Caterpillar Yellow.' the Tower Edge' trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. LEHE0138-00 (03.10) werw.Cat-ElectricPower.com ©2010 Caterpillar All Rights Reserved. Printed in U.S.A EFTA00798811 GENERATORS CATERPILLAR Mechanical Rotation Power Input Market: N. America Electrical Power Output AVR12 - PERMANENT MAGNET GENERATOR The permanent magnet generator (PMG) option upgrades the excitation system of the generator from the standard self-excited system to a separately-excited system. The PMG couples to the non-drive end of the generator and provides an independent source of excitation power that ensures initial voltage build-up. The PMG improves the voltage response of the generator during transient load application, such as motor starting, and provides a sustained short-circuit current for the operation of protective devices. Isolation of the excitation power ensures that regulation is not affected by non-linear distorting loads. Power AVR BLOCK DIAGRAM OF PMG Set reference cat Stator Lj of PMG Permanent Magnet F old (rotor) www.cat-ElectricPower.com LENE4016 I01-06) Information contained in this publication may be considered confidential. Discretion is recommended when distributing. Materials and specifications are subject to change without notice. D 2006 Caterpillar MI Rights Reserved. Printed in U.S.A. EFTA00798812 INTEGRATED VOLTAGE REGULATOR F Genset Control I with IVR Logic Excdation Command IntegratedVoltage Regulator I Voltage &Current Sensing Excrietion Current Geneietof Excitation Module INTEGRATED VOLTAGE REGULATOR The Integrated Voltage Regulator IIVR) is designed to provide robust, precise closed-loop control of the generator voltage, optimized transient performance and industry leading feature specification. Caterpillar is leading the power generation marketplace with power solutions engineered to deliver unmatched flexibility, expandability, reliability and cost-effectiveness. FEATURES When used with an Excitation Module, EMCP 4.3/4.4 and IVR-compatible EMCP 4.1/4.2 controllers offer: • AutomaticVoltage Regulation (AVR) • Programmable stability settings • Soft start control with an adjustable time setting in AVR control mode • Dual Slope, Configurable Under Frequency (Volts/ Hz) regulation • Three-phase or single-phase generator voltage (RMS) sensing/regulation in AVR mode • Setpoint adjustment from the EMCP display or Cat. ET ServiceTool • IVR Operating Status and Voltage Bias Overview screens to provide an enhanced level of user interface • IntegratedVoltage Regulator event monitoring EMCP 4.3/4.4 and IVR-compatible EMCP 4.2 controllers also offer: • Power Factor Regulation (PF) • Reactive Droop compensation • Line drop compensation LEHE0448.00 WORLDWIDE PRODUCT SUPPORT • Worldwide parts availability through the Cat dealer network • Over 1,800 dealer branch stores operating in 200 countries • The best product support record in the industry • Cat dealers provide extensive post sale support including maintenance and repair agreements COMPLETE SYSTEM INTEGRATION Fully designed and factory tested to work seamlessly with Cat generators using Self Excitation (SE), Internal Excitation (1E) or Permanent Magnet (PMG) excitation systems and EMCP controls. EFTA00798813 INTEGRATED VOLTAGE REGULATOR INTEGRATED VOLTAGE REGULATOR FEATURE SPECIFICATION CAT' EMCP 4.1 EMCP 4.2 EMCP 4.3 EMCP 4.4 inan4 • • SPECIFICATIONS No Load to Full Load Regulation ±0.5% ±0.25% ±0.25% ±0.25% Configurable Volts / Hz Characteristic • • • • Configurable Knee Frequency • • • • Regulator ResponseTime 10 ms 10 ms S ms 5 ms Single andThree Phase Sensing • • • • Voltage Adjustment Range (Configurable up to) ± 30% ± 30% ± 30% ± 30% CONTROL W Dual Slope Configurable Volts / Hz Characteristic • • • • Excitation Enable / Disable Selection • • • • Line Loss (12R) Compensation - • • • Reactive Droop Compensation - • • • Power Factor Control Mode - • • • PROTECTION / ALARMS Generator Overvoltage • • • • Generator Undervoltage • • • • • Over Excitation • • • • • Loss of Sensing • • • • • Generator ReverseVARs - • • • Event Log • • • • METERING EMCP AC Metering • • • • • EMCP Power Metering - • • • Excitation Command Percentage • • • • Operating Mode Status Indication • • • • LEHE0448-00 2 EFTA00798814 INTEGRATED VOLTAGE REGULATOR flAT® INTEGRATED VOLTAGE REGULATOR FEATURE SPECIFICATION (continued► EMCP 4.1 EMCP 4.2 EMCP 4.3 EMCP 4.4 • • VOLTAGE ADJUSTMENT EMCP 4 Display Voltage Bias • • • • Digital Input (Raise / Lower)Voltage Bias' • • • • Potentiometer Voltage Bias' • • • • Analog Voltage Bias -Voltage Range' OV to 5V OV to 5V -101/ to +10V -10V to +10V Analog Voltage Bias - Current Range' - - 0mA to 20mA OmA to 20mA Analog Voltage Bias - PWM Range' - - 0% to 100% 0% to 100% SCADA (Modbus) Voltage Bias - • • • 'Requires an available input on the EMCP 4. LEHE0448-00 3 EFTA00798815 INTEGRATED VOLTAGE REGULATOR EXCITATION MODULE SPECIFICATION CAT' The Integrated Voltage Regulator consists of an EMCP 4 interfacing with an Excitation Module. There are a range of Excitation Modules available to match Cat generator sets. Figure 1: EM10 Excitation Module EXCITATION MODULE TECHNICAL SPECIFICATION Figure 2: EMI S Excitation Module EM10 EM15 Compatible Generator ExcitationTypes Self Excitation (SE) Internal Exci ation (IE) Permanent Magnet (PMG) Nominal Field Current Output 6 Amps 7 Amps Maximum (forcing) Field Current Output 10 Amps IS Amps Maximum AC Voltage Input 180 Vrms 240 Vrms For more information on the Excitation Module refer to the component spec sheet. LEHE0448.00 4 EFTA00798816 INTEGRATED VOLTAGE REGULATOR EMCP 4 DISPLAY EXAMPLE SCREENS - EMCP 4.1/4.2 CAT VOLTS / Hz VOLTAGE BIAS OVERVIEW TARGET VOLT 480 V MANUAL 10.0% EXCITATION CMD 4.5 % ANALOG 2.0% Figure 3: IVR Overview Screen DROOP -2.0% TOTAL 10.0% EXAMPLE SCREENS - EMCP 4.3/4.4 IVR OVERVIEW OPERATING MODE: VOLTS/Hz TARGET VOLTAGE EXCITATION COMMAND COMPENSATION LGENSET 480 V 4.5% DROOP I PAGE DOWN Figure 4: Voltage Bias Overview Screens VOLTAGE BIAS OVERVIEW ACTIVE VOLTAGE BIASING: MANUAL 10.0% ANALOG INPUT 2.0% DROOP - 2.0% TOTAL BIAS 10.0% GENSET PAGE UP Figure 5: IVR Overview Screen Figure 6: Voltage Bias Overview Screen LEHE0448.00 (08/131 www.Cat•Electric Power.com .2013 Caterpillar All rights reserved Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication. CAT. CATERPILLAR, their respective logos, "Caterpillar Yellow", the "Power Edge" trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. EFTA00798817 EXCITATION MODULE EM10 CAT' The EM10 Excitation Module is a power electronics component designed to provide excitation current to the generator that is controlled by the Integrated Voltage Regulator (IVR) feature in the EMCP 4 controls. Caterpillar is leading the power generation marketplace with power solutions engineered to deliver unmatched flexibility, expandability, reliability and cost-effectiveness. FEATURES • Over-excitation protection - limit can be adjusted via a potentiometer (IEXC.) • Green status LED indicating unit is powered on • Red status LED indicating excitation current limiting (flashing) or shutdown (solid) When used with EMCP 4.3/4.4 and IVR-compatible EMCP 4.1/4.2 controllers, the Integrated Voltage Regulator system offers: • AutomaticVoltage Regulation (AVR) • Programmable stability settings • Soft start control with an adjustable time setting in AVR control mode • Dual Slope Under Frequency (Volts / Hz) regulation • Three-phase or single-phase generator voltage (RMS) sensing/regulation in AVR mode EMCP 4.3/4.4 and IVR-compatible EMCP 4.2 controllers also offer • Power Factor Regulation (PF) • Generator paralleling with reactive droop compensation • Line drop compensation LEHE0449.00 WORLDWIDE PRODUCT SUPPORT • Worldwide parts availability through the Cat dealer network • Over 1,800 dealer branch stores operating in 200 countries • The best product support record in the industry • Cat dealers provide extensive post sale support including maintenance and repair agreements COMPLETE SYSTEM INTEGRATION Fully designed and factory tested to work seamlessly with Cat generators using Self Excitation (SE), Internal Excitation (IE) or Permanent Magnet (PMG) excitation systems and EMCP controls. EFTA00798818 EXCITATION MODULE - EM1 0 SPECIFICATIONS CAT' ELECTRICAL Generator ExcitationTypes Self Excitation / Internal Excitation / Permanent Magnet (PMG) Max. Continuous Field Current Output 6 Amps Max. Forcing Field Current Output 10Amps Max. AC Voltage Input (X19(2, Z122) 180Vrms ENVIRONMENTAL OperatingTemperature Range -40 °C (-40 °F) to +70 *C (+158 °F) StorageTemperature Range -40 "C (-40 °F) to +85 °C (+185 °F) Relative HumidityTolerance 95% non-condensing humidity Salt Spray 5% salt (NaCI) solution for 120 hrs Vibration 4.5 G-rms, 24-2000 Hz in 3 orthogonal planes Electromagnetic Compatibility RF Immunity (Radiated & Conducted) RF Emissions (Radiated & Conducted) ElectricalTransients Weight 770 g ± 309 Power Consumption (at Max. Continuous Rating) <450VA CONFORMITY V UL UL Recognized (U.S. and Canada) File No. E334232 CE Integration Certificate In conformity with the applicable requirements of the following Standards: EN 50178 EN 60204-1 EN 61000-6-2 EN 61000-6-4 LEHE0449-00 2 EFTA00798819 EXCITATION MODULE - EM1 0 OVER-EXCITATION PROTECTION CAT ® • If a short-circuit fault occurs at the generator terminals, the EM10 will allow the excitation current to rise to the upper limit value set by the adjustment potentiometer (max. 10 Amps). • The excitation current will be clamped at the upper limit value for 10 seconds (fixed internally). • After 10 seconds, the excitation current is reduced to a value of 10% of the potentiometer setting. Excitation ;IL Current Al I Excitation Current Upper Limit (adjusted using a Potentiometer, Maximum 10 Amps, Minimum 4 Amps) Shutdown Level 10% of Upper Limit (fixed internally, no adjustment) LEHE0449-00 Excitation Current Shutdown Level 10 seconds (fixed intemally, no adjustment) Time (s) 3 EFTA00798820 EXCITATION MODULE - EM10 OUTLINE DRAWING Dimensions in mrn CAT' 115 p,m110 £ P I 6' .r000 0o 0 a 0 0 . . [O EN 0 i tiOi] " I I I1 1I lit i 6 iii LEHE4444430 65 4 EFTA00798821 EXCITATION MODULE - EM1 0 CAT' EXAMPLE CONNECTION DIAGRAM (Permanent Magnet Excitation) EMCP 4.314.4 1209^C ant MY Culprla Stall ROM Mono IS 21 EMCP 4.114.2 l0oliCarrwol Ban Nowise 9.111 ‘s;a1.. Spa Pasant sets HD ocES a 60a 65 2-vny Conran/ Factions Tama P24 P2-2 Land F. F- fadipc ,-- cs CS O ii • ill ( 9 II • • e • • X2 Z1 )(1 22 F• F. L/1 • • a 'NOV ca Fre Asa 0.nut En*. Fen Itoatwe 044 lacy Connecter Functions Tema Land Ewan .--MSIMIlilaralabialall P3-2 CS. Exam Canna Pave Iron P3-3 CS- Earan Card War host Icy Connector Functions LPIIG Esc 'anon] ;mann Labs Function R1-1 /0 Eascn Pea Supply npn ‘Pl13 Mate 81 F4-2 Z1 Na Drrad F4-1 X1 Ennaa PowerSony nAlt(P610Ftese Al F4-4 Z2 Exam Paver Soda nonlIpteR•am 0 LEHE0449•00 (08/13) 4-va Co mica Functions Salf-Exalaakm Tainal label Function P4-1 X2 Exoexa Pose Sarnia anlarcbasr/ P4-2 21 AnCarnecan P4-3 X1 kaaincn Pawn Swab/ Iroutlanielabasel P4-4 22 Nx Dona FIELD ARMATURE Comedy( F unctions lima lExciation): Talnal Label Function P4-1 g Examen Par &pair ban (Asx ?trim 9 I - Pea) P4-2 Z1 Eamon Poe Slapply Input (AnWneling 2- Rana) P4-3 X1 /anon Paw Salv IroAlAaxYlmdem1- Wave/ P4-4 Z2 Eamon Poser &any InenlAxYlan 2- anal www.Cat-Electric Power.com 02013 Caterpillar All rights reserved Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication. CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow", the "Power Edge" trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. EFTA00798822 Attachments CM® Features • Molded from Polyphenylene Sulphide • Rust free, corrosion resistant with exceptional tensile strength • Vibration and shock tested to extreme limits to ensure durability • Compatible with all coolant additives • Incoloy element for longer service life Coolant Heater (WHH) Appropriate when the generator set is to be sited in a low ambient environment, the heater maintains the engine coolant at a temperature [typically 38°C (100°F)] which facilitates rapid starting and load acceptance. The heater assembly uses UL compliant components (to UL1030) and has CSA certification which is to both CSA and UL Standards. The heater itself is powered by a 110/120 volt (VAC 120) AC auxiliary supply protected by a safeguard breaker inside the main control panel. A thermostatic controller is included to regulate the output temperature to within safe limits. When the generator set is not running the heater is automatically connected to the AC supply through a power relay mounted in the control panel. Upon receiving a start signal the AC supply is automatically disconnected by the power relay and automatically reconnected when the start signal is removed and the engine has stopped. VAC 120 c recs. en c. wwr 14•In.r IONLA [CLAY can 4 MCA WW 1/4 MM SU Stan Diesel Generator Set Engine Models Nominal Coolant Heater Power Consumption (Watts) C2.2, C4.4, C4.4 ACERT' 1000 C7.1 ACERT 1800 Gas Generator Set Models Nominal Coolant Heater Power Consumption (Watts) DG30-2, DG50-2, DG60-2, DG80-2 1000 DG100-2, DG125.2, DG150-2 1800 LEHE4035-07 (097181 www.Cat-ElectricPower.com ©2018 Caterpillar M rights reserved. Materials and specifications are subject to change without notice. CAT. CATERPILLAR, their respective logos, *Caterpillar Yellow*, the tower Edge" trade dress as well as corporate and product identity used herein. are trademarks of Caterpillar and may not be used without permission. EFTA00798823 Circuit Breakers 1 Manually Operated Circuit Breakers for 40 — 200 ekW Diesel Generator Sets Current (A) Frame Number of Poles Interrupting Ratings kA nns Trip Units Lugs Auxiliary Options 240V 480V 600V Size # per phase 30 T1N 3 50 22 10 Thermal Magnet 14 AWG-1/0 1 1 Form C + 1 Bell Alarm Shunt Trip 12VDC 40 T1N 3 50 22 10 50 T1N 3 50 22 10 60 T1N 3 50 22 10 70 TIN 3 50 22 10 80 T1N 3 50 22 10 90 T1N 3 50 22 10 100 T1N 3 50 22 10 125 T3N 3 50 25 10 4 AWG - kcmi 300 l 1 150 T3N 3 50 25 10 175 T3N 3 50 25 10 200 T3N 3 50 25 10 225 T3N 3 50 25 10 250 T4N 3 65 25 18 Electronic LS/l (S or I) 6 AWG 350 kcmil 1 1 Form C + 1 Bell Alarm 250VACNDC Shunt Trip 12VDC 400 T5N 3 65 25 18 3/0 — 250 kcmil 2 600 T6N 3 65 35 20 2/0 —400 kcmil 3 800 T6N 3 65 35 20 2/0 - 400 kcmil 3 LEHE0469-04 Page 1 of 3 EFTA00798824 D40 — D200 Range (C4.4 & C7.1) L CATg First Breaker Second Breaker ■ Circuit Breaker Size (A) i Circuit Breaker Size (A) —. Mr 50 100% UL 30 100% UL 60100% UL 40 100% UL 70100% UL 50100% UL 80100% UL 60 100% UL 90100% UL 70 100% UL 100 100% UL 80 100% UL 125100% UL 90100% UL 150 100% UL 100100% UL 175 100% UL 125 100% UL 200 100% UL 150 100% UL 225 100% UL 175 100% UL 250 100% UL 200100% UL 400 100% UL 225 100% UL 600 100% UL 250 100% UL 800 100% UL Available Breaker Configurations First Circuit Breaker Second Circuit Breaker T1 T1 13 T4 T3 T1 13 T4 14 T1 13 T4 T5 T1 13 T4 T6 T1 13 T4 LEHE0469.04 Page 2 of 3 EFTA00798825 D40 — D60 LC Range (C4.4 LC) L CAT' First Breaker Second Breaker Third Breaker Circuit Breaker Size (A) Circuit Breaker Size (A) Circuit Breaker Size (A) 50A 50A 50A 100A 100A 100A 150 A 150 A 225A 250A w Available Breaker Configurations First Circuit Breaker Second Circuit Breaker Third Circuit Breaker T1 - - T1 T1 - T1 T1 T1 T3 - - T3 T1 - T3 - - T3 T1 T1 T4 - - T4 T1 - T4 T1 T1 LEI-1E0469-04 (06/17) www.cat.com/electricpower ©2017 Caterpillar MI rights reserved. Materials and specifications are subject to change without notice. CAT, CATERPILLAR, their respective logos, 'Caterpillar Yellow', the Tower Edge" trade dress as well as corporate and product Identity used herein, are trademarks of Caterpillar and may not be used without permission. EFTA00798826 CIRCUIT BREAKERS CAT® Picture shown may not represent actual package Features • 100% UL Listing • Thermal Magnetic Trip Units (Frames TIN and T3N) • Electronic Trip Units (Frames T4N, TSN, T6N & T7S/T7M-S) • Double insulation • Clear indication of breaker status • Can be used in normal operation in an ambient of —25° C and +70° C • Auxiliary contacts available • Insulating case constructed from fiberglass reinforced synthetic resin • Anti-corrosion treatment on all metal parts • Optional Dual Circuit Breakers Molded Case Circuit Breakers: 30A -1200A 40 kW — 600 kW Gensets Conformity with International Standards The TIN through T6N and T7S/T7M-S Frame Circuit Breakers have been designed to comply with these major standards: • UL 489 • CSA22.2 No.5 • IEC 60947-2 LEHE0470-02 (06/18) Page 1 of 16 EFTA00798827 CIRCUIT BREAKERS Manually Operated Circuit Breakers Current (A) Frame Number of Poles Interrupting Ratings (kA rms) Trip Units 240V 480V 600V 30 TIN 3 50 22 10 Thermal Magnetic 40 T1N 3 50 22 10 50 TIN 3 50 22 10 60 TIN 3 50 22 10 70 TIN 3 50 22 10 80 TIN 3 50 22 10 90 TIN 3 50 22 10 100 T1N 3 50 22 10 125 T3N 3 50 25 10 150 T3N 3 50 25 10 175 T3N 3 50 25 10 200 T3N 3 50 25 10 225 T3N 3 50 25 10 250 T4N 3 65 25 18 Electronic LS/1(S or I) Or LSI 400 T5N 3 65 25 18 600 T6N 3 65 35 20 800 T6N 3 65 35 20 1200 T7S 3 65 50 25 CAT® Electrically Operated Circuit Breakers Current (A) Frame Number of Poles Interrupting Ratings (kArms) Trip Units 240V 480V 600V 800 Tflol-S 3 65 50 25 Electronic LSI 1200 TMI-S 3 65 50 25 Electronic LS/I Trip Units offer LS or LI Protection L-I Mode • Long Time / Overload Protection, "V has an adjustable trip threshold and adjustable time delay • Instantaneous Short Circuit Protection, "l has an adjustable short circuit trip threshold and once exceeded will cause the circuit breaker to trip instantaneously L-S Mode • Long Time / Overload Protection, "L' has an adjustable trip threshold and adjustable time delay • Short Circuit Protection. "S" has an adjustable short circuit trip threshold and adjustable time delay if necessary for coordinating with downstream loads • Instantaneous Short Circuit Protection, "r is still included, but the threshold level is not adjustable and exists at a predetermined level Electronic L-S-I Trip Units • Long Time / Overload Protection, "V has an adjustable trip threshold and adjustable time delay • Short Circuit Protection, "S" has an adjustable short circuit trip threshold and adjustable time delay if necessary for coordinating with downstream loads • Instantaneous Short Circuit Protection, has an adjustable short circuit trip threshold and once exceeded will cause the circuit breaker to trip instantaneously LEHE0470-02 (06/18) Page 2 of 16 EFTA00798828 CIRCUIT BREAKERS T1 100 -TMF In = 15 770A 104 103 100 10 10 3 t[s] CAT® MME MM:• : M=MM• --... -------.. .---..... ------------ .,.m m..... mm....i mm..... Min • IiiiiiiiiMiiiiiiii mr, maaillEi waEmaili Mmsaiiii . ------ ------- • IllM ...•••. M MMEEMInMM•EMI M=MEMMI M=MME• ==•••• Mi. ' M=MMENIIII 1=MMEMIll =MMEN011 MEMIIIIIII WIIIIIMEN111111 ,--MMEEEEEM II -IMMEEIN MME EI 1 ======2::= CIhJ! E=ECI M=MEN• lk MM=MEN• M=MME• =MMEMEM NEMMEME nMEEME =MMEMIll k ' ‘IMIII =MMEM011 mmmmoss mmi, ,‘Enmmsom =MMENIII =MM■. `MMENNIII MEMESSIE MEMESEET- w=mmownse mmmENNE lik, MiniiiiiMMENIMillL. IIII MEEEEIBE====EBEi r9EM MEE im im mujimminnim Nd,erj aiglig 0-, 10 02 xll LEHE03170.02 (WM) Page 3 of 1I3 EFTA00798829 CIRCUIT BREAKERS T1 100 - TMF I n = 80 =100A 10-1 CAT® 10-2 • 0-1 10 01 XI, LEHEN 70-02 (06,18) Pegs 4 of 1 I3 EFTA00798830 111111•1- T3 225 — TMF In = 125 111225 A 1 M=MMENE M=MMENN ==MMENIII =MMENIII mirr=mnson ' mmENENN Nom =MMEMAI mmmENNE =M1h, ======c2 —=mmEiii 6 MMESEESE mmmENNE MMMEW-- MMMENNI =MMENI. MMENIII = M M I I I I I I = = S I M I = M M I I I I I ! = M I N I I N G = 1 . 1 . 1 1 I I I I I M E N N E 10 102 xi, LEHE0,110.02 (MIS) Papa 5 of 16 EFTA00798831 CIRCUIT BREAKERS T4 250 / T5 400 - PR221DS L-I Functions Note: For T5 In 600 A kJ 13max = 9.5 x In 104 103 102 10 10-1 10-2 104 10-1 t [s] CAT® ==411 0.4.0.440.49-0.52-0,56-0,6-0,64-0,68-0,72.0.760,84,844.884,924196.1 4,1F 1,5 2 25 3 35 45 55 65 7 75 8 85 9 10. I II 102 =MMNN;; ••••••••••••••••••IMPIMP.I•••• ME711111 •IMIMIIIIMIN• MENEM 1 10 0 x In lu [kA] LEHE0470-02 (06/18) Page 6 of 16 EFTA00798832 CIRCUIT BREAKERS T4 250 / T5 400 - PR221DS L-S Functions CAT® Note: For T5 In t [s] 600 A El 12max = 9.5 x In 104 103 74Tril G al 0,4-0,44-0,48-0,52-0.56-0,6-0,64.0,68.0,72-0,76-0,8•0,84-0,88-0,92-0,96-1 ISBEICEIMIEMBEIDEIElla 41 -- 102 41 L 10 1 10.1 102 T4 5 10-2 10.9 10.1 1 10 10 x In lu [k/1] LEHE0470-02 (06:18) Page 7 of 16 EFTA00798833 CIRCUIT BREAKERS T6 600 / 800 - PR221DS L-I Functions t isl 104 4:3 102 10 10.1 10.2 10-3 CAT® [t 4 I 02 10.1 10 x In 10 I [kA] LEHE0470-02 (06/18) Page 8 of 16 EFTA00798834 CIRCUIT BREAKERS T6 600 / 800 - PR221DS L-S Functions [s] o4 4:0 CAT® 10; 102 10 - Ci Ci CI 31.* ► . . . . . I 02 10.1 10.2 10-3 10.1 10 10 x In I [kA] LEHE.I70-02 (06(1 8) Page 9 of 16 EFTA00798835 CIRCUIT BREAKERS t [s] 10000 1000 100 10 1 01 0 01 0.001 Tmax T7 PR2 31/P Functions L-I Trip curves a U 01 1 x In 10 100 LEHE0470-02 (06118) Page 10 of 16 EFTA00798836 CIRCUIT BREAKERS CAT® 10000 t [s] 1000 100 10 01 0 01 0,001 Tmax 17 PR231/P Functions L-S Trip curves ============ = L Fag . . 4 —ImommamM• nmmom mm•NE ME =MENEM fl MMEEN M=MMENN -------- imummum _sum ME lag.IMENN h..`91 MMIMIMMEN IMININISPIII=1211M51111531 MINEMEIll ii.7(16.7.1.0.1 1.711101•••• MEMEMMINI=MQ3.00 ==a=Mini; =MUM ----IM=MM =—=== ENNUI M=MME• M=IMM ==EEggi ff 2iti —====== =MUM — =ZZ.,E;; ;NoWalTarolii ES 0.1 x In 10 100 LEHE0470-02 (08/18) Page 11 of 16 EFTA00798837 CIRCUIT BREAKERS CAT® T4 250 / T5 400/600 PR222DS/P and PR222DS/PD-A L-S-I Functions (I2t const = ON) Note: For T5 In = 600 A l2max = 9.5 x In, l3max = 9.5 x In t [s] 104 , .-- -",—.--,_=—=== --==—===_ • , .142-0.44-0.46-0.40.5-0.52-0.54-0.56-0.58-0.6.0.62.0.64.0,66.0.68. = _-gg- li. 1 n MI • I ----.•••• .--0.724,74.0,76.0,78-0,80,82.0.840.86.0.88.0,9-0.92.0.$44/96.0,98.1 ===MI MN im '' MWM1 iMP7giii m..i..iini. ii_ ■~ WWII 103 "- 11Plm M r. NE . I-.. I . . A Ellin — ===[ ===== =P7 I. IM=MME= I•Z‘MIIMININIIM ,II M= NI M NOIMINM- 1- 71- "MMIIIMEINII IMM IMl=...= ••••••• IMINII 01=1. r- ImImmm• l===.• 4=MMENI MillmIMMME PIOIIIIN 00.11LIJLAIN IIIIIIIMIMMLIMMIll 102 r 7._ I 9.50 POI IIIIIIIII.S'OMAIIII .- 1. , =.:-...-77=..: ill ......—. 4411 -•••:i=m;-iEEE= --, —=., --- , , mm.• moi h. .= zlt—ImENEN =MMINIkb,. IIII I1 10 El P •Illiiii I . .1=' ,EE—= 41 --= =kaaill . 102 ■ k ill • II 1 mm.ISIIIIM - u — =;Tg:: m... fl .... = i r =non -"; Mill I'il =MMENNI =M MI I: M II 104 I I I I I . NEW III ---........=.. ______________ ---...•---- 111 mm....II mm mItiiiiil 10-2 milmim. =MIR ■mEtt, III — I ====.: --= '"I i nmmm.... i mimn...•n mmoul: I MIMMMEI IMMIIMMIll I =MINIIIII 104 IIIII Mill II11TH 10.1 1 10 0 x in in [kA] LEHE0470-02 (06118) Page 12 of 16 EFTA00798838 9l 1o£ I .6ed (8 L90) £0.04.1.03H31 l'DI C-0 monimumu i ... ,—. ..m ; :,.. .. I. iiiiiii -AL I IIII I'lli ; ki MEM onsEmr-inm si i I i in Nioi, :•111011 :IM= •Nommmi-ii 1111 I IAN& 11 IMMIE1611MI= :22 ! -- ..! :I!!!!!IVA Mlipr..?. 4...7 'UniZ.:i?M _----- iiiiiina iiiiiiiIIIIIIii \ -. 04 NI h. I .z MEM= i IMIIIIIIIIIIIIIRmloilmuikaakonsoitsmm —im ...ml . Num -; I I I -• .......!!!!!...45 U =._' .11., ..:I. ..... :,.. EMM:MMIlli iiii1EMIEEMES EBSEESIEM=ML:a' ilsoriTTT :: _ :' :'TTrrlx- 33:FE:Ammo:AI litatr96.016.016.0.6.012.018.0-48.0.Z8.0 .01t0lL'0lt011.0-1:0 .. „,- "89'0,19.0.69'0.t9V9V-IT0.950.110-6'0-50-810-94'0.W0-Z4*01•0 EZEMEM=== [911 ul X 9.6 = xetin 'ul X g*6 = XewZl G V009 = ul e3oN (jjO 1SUO0 sumound I-S-i V-ad/SOZZZad DUe d/SCIZZZlid 009/00t7 91 / 09Z VI SHDIVRIEILIn0aI0 EFTA00798839 CIRCUIT BREAKERS E ===grii r7'7°I L Ennio ""r- -EEEEEEEE MI MI WWII MOMESITrIMITM19 Mani =====NT.1===7,=,WZMZEIZ iii MMENNii ==MMENii MEEEEEE MEEEEEE- IMI=MMUNI MHZaiiiii CAT® LEHE04Z0-O2 (06/111) Page 14 of 16 EFTA00798840 CIRCUIT BREAKERS T7 1000/1200 - PR232/P L-S-I Functions t Is] 10, • • —I- 4S1 421 103 102 I r. 42 — k/I1 10 10.1 t=k 10.2 10.3 10-1 102 17 S. I.L 10 10 102 xIn I[kA] CAT® LEHE0470-02 (06118) Page 15 of 16 EFTA00798841 CIRCUIT BREAKERS Electrically Operated Circuit Breakers T7 1000/1200 - PR332/P LS I Func:cms 10. 0 10 4 10 a is 101 10 CAT® "O2018 Caterpillar All Rights Reserved." Materials and specifications are subject to change without notice. CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow" and the "Power Edge" trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. LEHE0470-02 (06118) www.Cat-ElectricPower.com EFTA00798842 Controls CAT ( 1 1 11.11 4, • • S • S' 0 ; .; Trcr PfCIT) Picture shown may not reflect actual configuration GENERAL DESCRIPTION GROUND FAULT RELAY (GFR) GFR is a microprocessor-based ground-fault relay for resistance- and solidly-grounded systems. In addition to common systems, it is uniquely suited for use on systems with significant harmonic content. GFR can provide main-plant protection, feeder-level protection, or individual-load protection. Proper current transformer selection provides the desired pickup range. The output contacts can be connected for use in protective tripping circuits or in alarm indication circuits. The analog output can be used with a PLC or a meter. FEATURES & BENEFITS Benefits Features • Trip setting based on input CT primary, allows • Adjustable pickup (1-99%) use with any CT. Minimum 50 mA with EFCT • Adjustable time delay (50 ms - 2.5 s) Series. • Output contacts • Adjustable trip delay allows quick protection and • Analog output (0 - 5 V) system coordination • CT-Loop monitoring • Form A and Form B ground-fault output contacts • Selectable DFT or peak detection filtering • • for operation of separate annunciation and trip circuits Alarms when CT is not connected Compatible with variable-speed drives • • • Harmonic filtering Non-volatile trip memory Microprocessor based • Eliminates nuisance tripping • Universal power supply • Retains trip state while de-energized to simplify troubleshooting • No calibration required, saves on maintenance cost • Allows operation in application where one side of PT is faulted, provides flexibility for numerous applications LEHE1236-00 EFTA00798843 Controls CAT FRONT-PANEL CONTROLS Ground-fault trip level The % CT PRIMARY selector switches are used to set the ground-fault trip level as a percentage of the CT-primary rating. In tripping systems, a ground-fault trip level of 10 to 20% of the prospective ground-fault current is often used. In alarm-only systems, a value of 50% of the prospective ground- fault current is often used. To avoid sympathetic tripping, the trip level must be above the charging current of the protected feeder. A 0% selection provides protection at 1%. Ground-fault trip time GFR has a definite-time trip characteristic. The TIME (s) selector switch is used to set the ground-fault trip delay time for coordination with upstream and downstream ground-fault devices. Coordination requires the same trip level for all ground-fault devices in a system and the trip time to progressively increase upstream. The amount of equipment removed from the system will be a minimum if the first ground-fault device to operate is the one immediately upstream from the fault. Reset If the Reset Mode switch is in the LATCHING position, a trip remains latched until the RESET button is pressed or the remote-reset terminals are momentarily connected. In the non-fail-safe mode, cycling the supply voltage will also reset the GFR. If the Reset Mode switch is in the AUTORESET position, a trip will reset when the fault is removed. The reset circuit responds only to a momentary closure so that a jammed or shorted button will not prevent a trip. The front-panel RESET button is inoperative when the remote-reset terminals (6 and 7) are connected Test The TEST button is used to test the ground- fault circuit, the indication, and the output relay. When the TEST button is pressed for one second, a test signal is applied to the ground-fault-detection circuit, the circuit will trip, the TRIP LED will light, and the output relay will operate. If high-current inhibit has been selected, the INHB LED will light. Front-panel indication • Power The green LED labelled PWR indicates the presence of supply voltage. • Trip The red LED labelled TRIP indicates a trip. A solid red LED indicates a ground-fault trip. A flashing LED indicates a trip initiated by a CT fault. Two fast flashes indicate a diagnostic trip. Self diagnostics A diagnostic trip is indicated by two fast flashes of the TRIP LED. It can be caused by a diagnostic problem detected by the watchdog timer or from an incorrect reading from non-volatile memory. Press RESET or cycle supply voltage. • Trip inhibit The yellow LED labelled INHB indicates that output relay operation was inhibited during a high-current ground fault. When a ground- fault trip occurs during a high-current ground fault, both the TRIP and INHB LED's will be ON. Inhibit indication is reset when the ground-fault trip is reset. Inhibit operation and indication will not respond if the trip-inhibit switch is in the OFF position. SPECIFICATIONS • IEEE Device Numbers - Ground fault (50G/N, 51G/N) • Dimensions o H 75 mm (3.0") o W 55 mm (2.2") o D 115 mm(4.5") • Trip Level Settings - 1-99% CT-Primary Rating • Trip Time Settings - 0.05-2.5 s • Contact Operating Mode - Selectable fail-safe or non-fail-safe • Output Contacts Isolated Form A and Form B • Approvals CSA certified, UL Listed (E340889), CE (European Union), C- Tick (Australian) • Analog Output 0-5 V LEHE1236-00 2 EFTA00798844 Controls CAT' OUTLINE AND MOUNTING DETAILS TOP 55.0 (2.11) CONFIGURATION SWITCHES Rem woe 'Arne.° 5 FILTER SEtECTI0N mE0UERMCY 4 P CTVERIFCAlI0N CiF I 13 TRIP 'NNW Off I 12 RELAY OPERATING MOE FAL.WE LLJ1 OROUNO.FAUlT INOWIOR iNria IP? %Cr rlOmANY 0 • • • • • • • • FRONT BOTTOM NOTE 5 8.7 (0.34) AtIT0NESET Meaeicv ON ON xCNAMLEMI r 55.0 (2.17) 37.5 (1.48) • NOTE 2 MOUNTING DETAIL 118.0 (NOTE 3) (4.65) I SIDE NOTES: 1. DIMENSIONS IN MILLIMETRES (INCHES). 2. MOUNTING SCREWS: M4 OR 8-32. 3. OVERALL DIMENSION WHEN MOUNTED ON DINEN50022 35 mm x 7.5 mmTOP-HAT RAIL. 4. ADJUSTMENT KNOBS ARE REMOVABLE. 5. CONFIGURATION SWITCHES SHOWN IN DEFAULT POSITION. Materials and specifications are subject to change without notice. CAT. CATERPILLAR, their respective logos. 'Caterpillar Yellow." the Power Edge" trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. LEHE1236-00 (02/17) catcomfelectricpower er2o17 Caterpillar All rights reserved. EFTA00798845 ATTACHMENTS .11111 Pictureseownmaynotrepresentacwai una. Specification Input Supply CAT® UL 10 AMP BATTERY CHARGER 60HzOnly This battery charger offers accurate, automatic charging of lead-acid and nickel cadmium batteries. The output voltage automatically adjusts to changing input, load, battery and ambient conditions. This prevents battery over-charging and consequent loss of battery electrolyte. Standard features include AC line compensation, precision voltage regulation, current limiting, automatic 2- rate charging, voltmeter and ammeter, temperature compensation and UL Listing. The user interface is easy to understand with digital metering, NFPA110 alarms and a battery fault alarm. 110-120 V 208-240 V AC and DC Fuse 2 input and 2 output Output Voltage 12V Frequency 60Hz Operating temperature -20°C1 -4°F) to 60°C(140°F) Housing constructed of rustproof anodized aluminum. Standards • C-UL listed to UL 1236 • NFPA 70, NFPA 110 • CSA 22.2 No 107 certified • UL 1564 • CE DOC to EN 60335 • IBC Seismic Certification Features • Electronically current limited at 105% of rated output. • Alarm system • Lightning and voltage transient protection • Protection of connected equipment against load dump protection • Constant voltage, current limited, 4-rate automatic equalization • IP20 housing • AC isolated from DC • Temperature compensation • On board temperature sensor with remote port LEHE01434)2 Page 1/2 EFTA00798846 ATTACHMENTS W® Output Input Amps Volts 10 Width 165mm (6.5 in) LED Indication Hz 60 Depth Height 125 mm (4 9 r 300 mm .8 In) Feature Code: PBC1ONU Volts 110 - 120 208 -240 Weight 2.1 kg (4.61b) In normal operation, the fourcircuit board LEDs indicate operating status: fault conditions, charge mode, temperature compensationandAC supply. LED Operation Status • Red on Fault condition (except AC supply & battery connection errors) flashing slow flashing fast off AC Supply not available (DC connected) Battery connection error No fault conditions In float mode In autoboost mode In AutoBoost extension mode / boost decay Output off /output to nominal Temperature compensation active • Yellow • Blue On flashing slow flashing fast off on flashing slow Temperature compensation auto disabled due to external fault flashing fast Temperature compensationat absolute limit Le. circ or >+5O'C off Temperature compensation disabled AC supply available, charge output on ACsupply available, charge output off Boost decay or battery missing lit red LED is also on) ACsupply not available • Green on flashing slow flashing fast off Information contained in this publication may be considered confidential. Discretion is recommended when distributing. Materi3ls and specifications are subject to change without notice. CAT. CATERPILLAR, their respective logos, 'Caterpillar Yellow," the -Amer Edge" trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. www.Cat.ElectricPower.com 02017 Caterpillar All Rights Reserved. LEHE0143-02 Page 2/2 EFTA00798847 World's Toughest Batteries .. - ... caa car --- ".... • .......„, -Maar 4 -- MEra . -.' CAT ar Premium High Output — Maximum Vibration Resistance • Vibration Resistance...five times the Industry Standard • Exclusive "flat top" BCI group 4D & 8D batteries are Maintenance Free and have the industries highest cold cranking amps (CCA) • Popular BCI group 31 Maintenance Free batteries with industry leading cold cranking amps...up to 1000 (CCA), for electric power, machine or on-highway truck and bus applications. Deep cycle models available for truck, marine or recreational usage Specifications for Cat Premium High Output Batteries — Available Worldwide Nominal Weieht BCI Owrall ninimmton, BO Cold Restive Amp Hi Add Water Satinet Onus Cranking Capacity Capacity Maimenaoce Leap& Milk Hair Wet Dry Acid toFIN Sin Part No. Amps' Millt(Of Volts a20 His. Construction Check Hems In Urn In60W la laiml Lb Ng) n(k0) et oiled 8D 1515720 1500 465 12 210 C ME 20.47 15201 10.8 12751 9.7612181 132 (60) — — 8D 101.000 1400 400 12 190 LAC+ 1000 20.7 152651 10.9642781 9.760181 132 (60) 86 (39) 18.0 117.01 ID 153-5710 1400 425 12 200 C ME 20.47 15201 8.58 12181 9.7612181 119 (54) - - ID 153-5700 1125 305 12 145 C ME 20.47 15201 8.5812181 9.7612181 101 (46) - - 4D 98-9730 1300 400 12 190 LAC.. 1000 20.7515271 8.5812181 9.7612181 119 (54) 81 (37) 14.8 114.01 4D 98-9720 1000 275 12 140 LAC.. 1000 20.750271 8.5812181 9.7612181 101 (46) 59 (27) 15.9 115.01 31 175-4390 1000 180 12 90 CS MFA 12.9 028.41 6.74117121 9.290361 60 tin - - 31 175-4370 825 190 12 100 CA** MFA 12.9 028.41 6.74117121 9.290361 60 (27) - - 31 175-4360 710 185 12 100 C/S"' MFA 12.9 028.41 6.741171/1 9.290361 60 (27) - - 31 250-0480 710 186 12 100 morn MF 12.9 028.41 6.74117111 9.290361 60 (27) - - 31 115-2422 1000 170 12 90 C SAE MFA 12.9 1328A1 6.74117121 9.461240.31 60 On - - 31 116.2421 950 170 12 90 C SAE + MFA 12.9 028.41 6.74117121 9.461210.31 60 (27) 44 (20) 6.6(6.3) 31 98-3404 950 165 12 100 C SAE ME 13 (33011 6.77 11721 9.461740.31 58 (26) - - 31 3T-5760 750 165 12 100 C SAE ME 13 (33011 6.77 11721 9.461740.31 55 (25) - - 24 153-5656 650 110 12 52 SC MF 10.981278.91 6.85 11711 9.0 123.11 39 (18) - - 65 230-6368 880 140 12 80 SC MF 11.9 130&41 7.5 (190.81 7.5 1191.41 45.5 121) - - 74 153-5660 650 110 12 52 SC' MF 10.98127891 7.0(17821 8.15120891 39 (18) - - 58 175-4280 500 70 12 35 SC MF 9.961253.11 7.2 08151 6.911761 31 (14) - - 2 153-5690 765 210 6 90 LAC+ 1000 10.2112601 6.8(173) 8.72 1n1.61 37 071 22 (101 4.8 (4.5) Construction Notes: LAC = Low Maintenance. Hybrid Construction Ir- Rugged Design - Built Tough - Reliable Starting C = Calcium Lead Alloy Grid Design MF = Maintenance Free MFA = Maintenance Free with Accessible Vent Caps S = Stud Terminals += Shipped Dry Only • = Side Terminals •• = Starting and Deep Cycle Battery ••• = Deep Cycle and Starting Battery " = For 30 seconds at 0° F (-18° C) ' = Minimum of 25 amp output at 80° F (27° C) SAE = Uses SAE Posts SOT = Dual. Top mounted Terminals. Stud and SAE Post. Marine Deep Cycle/Starting Battery SC = Silver (Ag) Calcium Alloy Grids for resistance to high underhond temperatures • Positive and Negative plates are anchored to container bottom and locked at the top of cell clement for maximum vibration resistance. • Heavy-duty forged terminal post bushings provide maximum strength and resistance to acid seepage. • Hefty full-frame grids. no sharp edges. optimum acid/paste combination provides better charge acceptance after deep discharge. • Manifold vented cover with built-in Flame Arrestor...a safety feature that directs corrosive gases away from the battery and hold-downs. • Thick. robust container resists lugged treatment typical of heavy-duty commercial use. Embossed pan number & descriptors for easy serviceability. 2 EFTA00798848 ATTACHMENTS CAI ULCERT UL 2200 LISTING LISTED INCLUDES THE FOLLOWING: ALTERNATOR Alternator insulation system is UL Recognized (UL 1446). PMG and AREP alternators are available. Automatic voltage regulators are UL Recognized. WIRE HARNESS AC, DC, and power harnesses are made with UL Listed wire and UL Listed terminals. CONTROL PANEL Control panels are comprised of UL Listed and UL Recognized components. EMCP is UL Recognized. CIRCUIT BREAKER Output circuit breaker is 100% rated and UL Listed. TESTING All UL Listed sets are designed and rigorously tested in accordance with UL Standard for Safety, UL 2200. LABELING Labeling meets UL requirements. MECHANICAL OPTIONS Mechanical options do not require UL Listing and, therefore, are not affected. The exceptions to this are: FUEL TANKS If a fuel tank is ordered with the unit, it must be UL Listed. Two versions are available: 24 hour integral (FCUL2) and 24/48 hour sub-base (FSBT) ENCLOSURES Factory installed enclosures meet UL requirements. Weatherproof and sound attenuated versions are available. ELECTRICAL OPTIONS The table below shows electrical options that meet UL requirements: EBH Battery Heater EOS Lube Oil Sump Heater WCA1 Low Coolant Level Shutdown WSS1 Low Coolant Temperature Alarm Al-Ill-I Anti-Condensation Heater WHH Coolant Heater GOVE5 Electronic Governor (Fully Adjustable) FSS1 Critical Low Fuel Level Shutdown FSS2 Low Fuel Level Alarm FSS5 Critical High Fuel Alarm PBC5UL UL Listed Battery Charger PBC10NU NFPA Battery Charger, UL Listed UL Listing is available on all diesel fuelled generator sets up to 175 kW at 60 Hz, 600 vac maximum. Materials and specifications are subject to change without notice. CAT, CATERPILLAR, their respective logos. 'Caterpillar Yellow," the 'Power Edge" trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. www.Cat-ElectricPower.com O2013 Caterpillar All Rights Reserved LEHE0410-00 (01/13) Printed in U.S.A. EFTA00798849 WARREN CAI SECTION V Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 MECHANICAL DRAWINGS NUMBER TITLE PAGE 460-0870 A Installation - Composite 1 of 2 C7.1 ENCL SA L1 & L2 W/O FT 460-0870 B Installation - Composite 2 of 2 C7.1 ENCL SA L1 & L2 W/O FT EFTA00798850 I Mirea .1.460 -0870 s?_10 sr 3;1 DouR Se NL 3658.5 (144.03) 0s£RALL LENGTH / 1 873.0 34.371 DOOR SWNS 0 TOP vEw L1000. TYPE PRONG AR ENCLOSURE C7.1 Y LS-2090 CHO 04 LS-2091 CHG 04 15-2092 CHG 04 LS-2093 CHO 04 15-2604 CHO 04 LS-2605 CHG 04 LS-2606 CHO 04 15-2607 CHG 04 LS-2095 CHG 03 15-2095 CHG 03 LS-2608 CHG 03 15-2509 CHG 03 15-2610 CHG 03 LS-2511 04C 04 LS-2512 CHG 04 Ls-2513 CHG 04 L5-1037 040 02 LS-1041 Ore 03 LS 1047 CHG 04 LS-105I CHG 03 15-2482 CNC 00 15-1036 CHG 03 LS-1040 CHO 03 LS 1046 CHO 04 L5-1050 CHG 03 15-2481 CHG 00 1172.1 [46.15: CCOR SWING . . - - . . - - 1172.1 06.15] CCOR SWING 792.5 (31.20) DOM SWING LIFTING ENE ELECTRICAL STUB-UP AREAS OuSTOvER TADuNTRIC HOLES 17.5 (0.68) X 32.0 (1.26) 6 SLOTS EACH SIX Ott ENGINE CONNECTIONS CCOLAIIT EXCESS FUEL RETURN 1 ERK4UST FUEL INLET OL DRAIN 1 110.0 [43.70] OVERALL Worn REAR •AEN 27.0 ('.06) 00TH SIDES 34.0 (1.34) 80114 SIDES 100.0 (3.94)_ BOTH SCES 920.0 (36.22)- 788.0 (31.0 )- 606.0 (2 .86) 160.0 (6 91 150.0 (5 91 812.0 (3 .97) 812.0 (31 97) SIZE SHEET 13/16-16 THD 2 1/2-14 NP Tr 2 076.2 [43.00] 00 2 1/2-14 NPIF 2 3/4-1S 4140 2 4INDOM ME NOTE BELOW) 1655.0 (73.42) OVERALL HEIGHT 198.0 (7.80) UFI1NG ErE 050.0 (01.961 2 PLACES EACH SCE ELECTRICAL STUB-UP AREAS 811.0 (31.93) .4-1500 (5 RI] — -- 50.0 (5.90 201.0 (7.91) '58.0 (6.22) 71 0 (2.60) 358.0 04.09: 14 1 FOOTPRINT (ONENSIONED OUTLINE VIEW FRO/ ASORE) 131 (5.19) HO (366) - sirs 50.0 (I.97) NOTE. PAO<ACE uFTED IN WINDOW IS NOT 4 PLACES INCLUDED 01/ LS-1036. 15-1037. PACKAGE S140.411 'MTH 1.5-1046. 1.5-1047. LICK DETAIL ON LS-2481. LS-2482 SHEET 2 CNINIIAM 460-0870 EFTA00798851 460-Cd.O VENTS RAtaTOR ACCESS ExH4UST I e 945.5 (37.22) 786.0 (30.94) 427.5 (16.83) - 394.5 (15.63)- 319.9 (I .59)- 253.5 (9.98)- 2 0.5 (8.68) - 50.5 ( .69)- EmERGEF7C7 STCP BVTTCN VENT (ON BOTH SIDES) RADIATOR ACCESS Ex 'ST 0762 (.3.00) OD COOLANT MAN 13/16-16 IND 3598.4 (141.67) 3250 4 ( 127 97) 3051 4 (120.13) OIL DRAIN 3/4-16 DID NEC INLET 1/2 - la NPIF EXCESS FUEL RE1uRN 1/2 - la NPIF t 2891 9 (11386) 3351 0 (• 31 93) TOP VIEW FEFT SOE NEW 2579 7 (10i.56) 1742.2 (68.59) 143 7 (69 76) 398.2 ( 15.65) - I 6. (5.77) 816.0 (32.11) 1406.7 (55.38) 1679.9 (68.14) 108.9 (4.291 18805 (74 03) (640.5 [76.40 2646.5 (104.191 2746.5 (l08131 RADIATOR ACCESS CIRCUIT rpREARERS 69).4 (27.22) 636.4 (25.0 580.4 (22.851 525.4 (20.68) REAR NEW' 57.0 (2.24) 3250 (12.80) 5350 (21 06) 634 5 (24 98) 745 5 (29 35) nwa BR 46o-os70 EFTA00798852 WARREN CAT Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SECTION VI ELECTRICAL DRAWINGS NUMBER TITLE PAGE 491-9573 A Diagram — Wiring 1 of 4 Three Phase EMCP 4.2 491-9573 B Diagram — Wiring 2 of 4 Single Phase EMCP 4.2 491-9573 C Diagram — Wiring 3 of 4 Symbols Abbreviations 491-9573 D Diagram — Wiring 4 of 4 Voltage Regulator 380-5925 A Diagram - Wiring 1 of 4 Options Schematic 380-5925 B Diagram - Wiring 2 of 4 Options Schematic 380-5925 C Diagram - Wiring 3 of 4 Options Schematic 380-5925 D Diagram - Wiring 4 of 4 Options Schematic EFTA00798853 CIO 41, 3V -•4t rre•0 Ott O Ot ne If * IM tuttiewit tarn I'M tea ita 44 I 5 • • 4 In ell II It Un NSW •••••Cen• LW 033943 0 .Gs N 0 @ e (1(1) v w Ten mvx, At " 481 tic kn tliP 4 Mk '. hji 64;1 ea sr: itt r* tai tire in) is . v s Is at sorge sena 1, watt 3. Z31.1 tt a, a. tg t 4512—airrirv n rn I-71 —% 1-131-11-1 An CO 4if g Litj rsia. e-LL vrvi %yr wr r1— cfp • °stoop co cs, maim® CP OX8 CO 0 T I .4.. I CED • I M• CI C•til• ••• - I the gegage re. eng atte I lett I Hale tag en In I Op rani L.1 w it if Cr 0:4 Me C•01000 CP II I LOW von "C rn %ea nor • 00 WI • Orinil 001.4.1 er. 00 It 0 4 . 04 0 0i V a/ eta "77 MUM ASETAM 491-9i7 EFTA00798854 • • • METRIC( 4'11-957 3 V I we. IP CC CR 14. V. • I'M) 1. 0 0 t 6 21411#4.40.•I 1.1,1,;11 100000 2•701 0.4. • 7, so ar )2 V do' de ca tor! Ad - 7 TI i • 669 OD (ORS d=—• r t Cam dill Cal 712 Cs 42 ism LC) NSAAr GOO •sZ -11 — tel can 7?) 4,14,14.1 cpr 132f If. 7. GO ".r7P4 r2r0 t rl t 141 Le I y l • "Pr ieft st r Y P. a. Cat 12.4+1 _W 4 iiL-vi_ p z ' w Y u1 I C •'mm fiD co czo Cl> CD mm m® ®®ax CD CD I /sai l CD CID 0 eon vv V IMF rir 1 r 1 r I .1 met I la C• .044 0 0  OCILiall t07.0:0 • ittli $1 Dal I 12 at) 17..10.4 03/1/Liaar Saa• •I TA a tar a 0 1:3 ?Cwt. f'74.41:41- ala metion.-wiw 49I-9573 Yri EFTA00798855 METRIC( 491' 9573 SINIOLS AMR( yitTIO.4 kito•TX ▪ action.. AIM( #4...401 C 41.1•WIXO.0XY X IIXC' 0-0' Gy WO CH, Wit C4c( • Xi. CCrii. MOO ICIAI CY COCY,P 44ctos. - rti SYSk AtaI , C7 K. at say (tV 10 MK Do. RV. :fen XUXII CIP•Xst ant. CO. Nt J11 .1141M1 OY YtanTC) Ylcve RAY, Col •CO.St ‘C. 'OPS Oa* 4.4, o CHM v7 watt tn.' SIX 70.” OCYCI lap RW CCYCI 'at CRY f4,1 OIVp %%6,M CYO( SocYCYC. MA!, 264 "-'I Warr Wt MYR MR WY. • PRY*. set Moe* CCII,CYO 71.w• COOCCRP Nati X CNXI CimatiC CORI ilbea. • we 10.1,2} tOolVt• O f, own« aa.f 'KW caeca (r) was Ana X tildotiCcrect way SIC .1.00, 41. 4 r COKYCP El- 4- 4-4i • WI /13%1 oil V IZI cr.VP./0•CCIta91. _ _ _ Soya, tmotre moan* .7€ V la. nowt! awns In cox 4loscrOMY0 rie Wit 9C XI , I UI) •TV reg...X.14 *€-3, r 17.14. EFTA00798856 • R • . . • i . 1 IMILTFIICX 491-9573 DID IvR COVECTION DINCP.M1 SELF INCITATION (SMALL IIIII MT, OM CU* AO (C-.0 MI _ t 0 ONO • • • ' rn. ENIO ILL? CONNECTIDinIICAUF PERNRCtiT MAGNET MO CICITATREII Rots Pl* • • SIM OM OM *lib 0 st IWO oIN is PM - - a • n IS • e ' O af a I Mel Pat CHID D c• .7 Po T¢ r 0410 IVO CEINIECTION °loam FRIIILIFat EXCITATION alitP). 4-14RE ROI Y NYS Y,0116 . s 40IP <IOW I alt , em .1tb <004 • • • a a . ' It Pa • I C/In .1 _ t m/1.4 et, LIN-NWO • TIM tin( roe mina . a v.. atm. IOW/CM OE I'M I7.72.“ ..,. •-•••--- all ec3:4"-tr -- I 74... !: - ‘14- 1St =IMAM 111 WO Ill XIII .- 49I - 9i 73 kti-itk I I I 5 1 I I I I e I EFTA00798857 80-5925 0.0..Cd. 3 L Inside Breoker Bo* J 120 Voc, 60Hz LI ne ra. "0 11 I» 00 Er Itl n2 23 C•3 o. MI «II 0.411 PAO fe0kUUC r reu 11. ,$) • 1251lk, L J r L 111~ n•:« - WIa. r CV 112O m V ero c. co60Hz nnectcH 1 0.10• nwitit U1 1..,C21.1V/ (VS Crarith I a uMnno. 43ffue I ~I • wir....ar1k la CI luau u. - Bump Ult. 2 AO war. C.IU 3 1.110, II Anil COS: POCiotin WIC. • Su. ,..rti• 0" 0 : 22,. ~. , Glan WI.. cuhu..k.augili 0.0. 0~4 Pra Pap aI UK. NLMOto 21, :Meg ,. Øp «UNIT.. Onw-,.. I åbeir WU. UU.I., 10,1runt • 111 ., alp 2, 41 2.1. - 14110. a' 161 3 1.111.• 14.1. NC efu 'a...a Ifi. „.. 2rtok alt. 2, (AMU C...X. neCULUZ C.10. GULP - J4012. Lk u? alp'—. 21 pwrm. 1,12 CrUkUtki 113 - 101•P Ult OCSOU, 01 P120101 f01 0.14U. 7 0 a -011, CMI V10.1,umu• Ulf. 0.101 C.00 V. - I ION 0' ./1 .1 21 C<SCOUT,T. 1.10 LUCOM • KlIMULC al 19s - mw 9»85 rib C.101 UOUNG nip I 21 ]CMMMa ("Whir. ..0411 UM. slA111.141111.1.“ etu• Um. .411 A *CUR AU =HO K14 CM tutuUu MUM.. laUk . COMILIJA OL MD -5929 EFTA00798858 Cvai (ON 411 Cal.405 Ocsa {SW MEW IC.4.1 !AI MI WWI nualt Ca4.04(Afai • W.403) • ROAM S1, 4=‘ , 9 4: lax. 140 otaati 1PL ale4X0rt P•AWICS ) <COWIN Z=t PfC0.44:0 033— 410 MLR CO arc" MC 1 vat-I (C) le c t i_l_rtail I c ii W al).40 foul 01.4 Wan 0-09 CNCI 0" 0 , PAWS V I fa 14),Z3 M. >Ca C404441.4 CCW4:04.4. AUX. 3 380-5925 101111All Aggig lIMIC 380-5925 EFTA00798859 380-5925 ..--- V rin 4,-Ltr--6 -..., ri \ r 4 , .1 f td- al al i TO Out <weer Ctin—h r "hrE r or moot rotiO. -.-.-...-.-...-.-.-.-...-.-.--.-.-- en- 5...• Ir . ..;...67--4 II j ...LII--.0 rr -r 4 4 I lir i CI Jr r tor 0 n "‘" tort total.? rtOrcotz • irrO•rli Pi' 55 ..0.0) 5 05.0 , C. orir Verne no worn cows or, ...LAI( Ont. an 5 row 00.0)1 (Mut* • ro )5 Mr. Cflror tam" vIC 1515...S.0 cow .5•540 .0 orn rflAtioro wr n INS a COACPCSOS r0 VII o> rani: f "01:1 SIX LOCI i 0•505•5.... •Croftrisr. Qa wutczalsimw_ conimana 38D- 92S It EFTA00798860 380-5925 SYMBO-S ABEIREVIATIOIS ov CO .WD oproncie C4R0410. Op Win CORWE IneW Rpr c; T( ) - -O 0 - Orop:a Ya HOMO Parktrai COPP* iiranwP PIP 90.4r COAror Raw onp own Ono. artorip 2 W2 Clon:24 *PROM. vro CO)R.Orr CCOCCRO AC OPP OPti 10011 4/ Mil Mon Pirkaurt .t 20•0 uo 2.0:42i W. repo/IP 0.0P MU0C 0 POPOPI raw 2we ITRow 0.416,0 ...Ma , teeter*. Itteem MVP PION inn COSMO. WORM PPP rtiora 0.410Pil 0102r riffwari raoawl./444,1 I caarProu ItAvnu I war 2.0)02ratrort /Or MPS KC owl r CA rlit,O. COOP•im 4pOit 4 au .rap — C011/411/1 .590-S9fl renntt 1 EFTA00798861 WARREN CAT SECTION VII Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 START UP & COMMISSIONING CHECK LIST Man 'maw • • iL • \r7•c $ $ EFTA00798862 CATERPILLAR RETAIL (Diesel & Gaseous Fueled). C18 and Below GENSET START-UP & COMMISSIONING CHECKLIST CAUTION! Only qualified Caterpillar personnel who have been properly trained to support this product should proceed with the startup process. Note 1: Service Engineer must communicate with customer to understand site requirements for Personal Protective Equipment (PPE), Lockout and other safety procedures. No 1. Safety and Serviceability Start-up & Commissioning Checklist 1 Genset is free of damage. Note: Freight damage is the responsbilily of the Shpper 2 Hot pipes are wrapped 3 All hoses, piping & wiring are secure 4 Spillage containment acceptable 5 Personal Protection Equip. (PPE) available & used 6 Floors are dean no hazards 7 Floor openings are covered 8 Genset is level with all holding bolts secure 9 Warning decals & plates are installed 10 All guards and heal shields are in place 11 All known safety shutdowns & warrings operational 12 Fire extinguisher present & charged 13 Fire suppression unlocked & operational 14 Pipe work & services (electrical & fuel) are color coded / labeled 15 Remote start/stop checked & operational Yes No N.A Yes No WA Yes No NA Yes No NA Yes No NA Yes No WA Yes No WA Yes No N/A Yes No N/A Yes No NA Yes No NA Yes No N/A Yes No NA Yes No N/A Yes No NA 16 Emergency stop functions correctly 17 Sight glasses are visible 18 Gauges are functional (oil. fuel, air, other...) 19 Proper grounding (refer to RENS4634) 20 Air intake free of airborne debris 21 Access routes unobstructed 22 Overhead obstructions are clearly marked 23 Overhead clearance is acceptable 24 Canopy door access opening unrestricted fc• 90deg. No operator access restrictions. 25 Adequate access to fluid fill areas to prevent spills 26 Air / oil / fuel filters are accessible 27 Level indicators are accessible 28 Key components are labeled 29 Engine room noise level policy satisfied 30 Unauthorized Site Access Yes No NIA Yes No N/A Yes No NIA Yes No NIA Yes No NIA Yes No NA Yes No NA Yes No NA Yes No NA Yes No NA Yes No NIA Yes No NIA Yes No NIA Yes No NIA Yes No NIA 2. Maintenance and Coverage 1 Reviewed start-up procedure & safety information 2 Reviewed OMM. Parts Manual. Warranty. SOS & Service Requirements with Customer 3 Verify that the appropriate customer personnel beer trained on engine operation and maintenance Yes No N/A Yes No WA Yes No WA 4 Any Special Site Requirements & Testing 5 Addtional parts purchased or ordered Yes No NIA Yes No NA 3. Lube System 1 Oil sample taken (SOS) 2 Oil level is correct No WA I Yes 3 Check for leaks 4 Engine Oil Type and Viscosity Correct Yes No NA Yes No WA Yes No N.A 4. Alarm / Shutdown Verification 1 Low water level 2 High water temperature 3 Low oil pressure 4 Low oil level 5 Low Fuel Level (Diesel) 6 Low Fuel Pessure (Gaseous) 7 E-Stop 8 High fuel level (Diesel) Yes No NIA 9 Over speed 10 Low DC Voltage 11 Shutdown device 12 High air inlet manifold temperature 13 Generator Over Frequency 14 Generator Under Frequency 15 Generator Over Voltage Yes No Nip Yes No N/A Yes No NA Yes No N/A Yes No NIA Yes No NA Yes No NIA Yes No NA Yes No NIA Yes No NA Yes No NIA Yes No N/A Yes No NIA Yes No WA Page 1 Start Up Action Items EFTA00798863 FUELED UNIT I lYes/ No 1 Confirm Fuel Tank Base is level Yes No NA 4 Check fuel lines 8 connectors for leaks (fuel or air) Yes No NIA 2 Confirm proper Fuel Level in Tank Yes No NA 5 Confirm RLpture Basin Tank is empty Yes No NIA 3 Fuel filter primed Yes No N.A 6 Day Tank Provided Yes No NIA GASEOUS FUELED UNIT Yes/No 1 Gaseous Fuel Type N.G.. LPG-V 2 Utility or Tank Fuel Supply Pressure I Ipsi 3 Primary Fuel Pressure Regulator Manufacturer Connector Size (in.) Static Output Pressure (inH20) Model Spring Rate (inH20) Regulator to be Spaced 10ft from base rail connection. 4 Stainless Steel Flex Hose Installed Perpendicular to the base rail connector. Flex Hose Must Be Installed. 9 LPG Fuel Tank Information. II applicable answer the items listed below. Yes / No If Applicable 5 Confirm Low Pressure Fuel Supply is not shared. Must Yes / No Vertical be a dedicated source to the genet. LPG Tank Orientation Horizontal 6 Confirm Sediment Trap is present and located on the Yes; No LPG Tank Capacity Gallons High Pressure side (Inlet) of the Primary Regulator 7 Primary Fuel Pressure Regulator - Diaphragm Case Yes: No LPG Tank Location Above Ground Orientation. Vertical Not Rat. Below 8 Confirm Shut-Off valve is present and located on the Yes No 10. Confirm Fuel Type Selection Configuration Yes !No High Pressure side of the Primary Regulator Wiring matches Fuel Source. Reference Caterpillar Media 1.40076230. Available on SISWeb For Natural Gas Fuel Type Configuration - No Yes No Jumper Installed. For Liquid Propane Gas (LPG) - Instal jumper across "-" and 'LP" terminals. Yes !No 6. Engine - Governor Settings 1 As-Shipped. Electronic copy of the ECM replacement file and configuration file downloaded and saved. Yes No 2 Commissioned: Electronic copy of the ECM Yes: No replacement file and configuration file downloaded and saved. 7. Afterireatmeni 1. Followong iritial start-up procedure from Appendix B in the 8. DEF tank venting routed to meet local and OSHA A8I Guide Yes No NIA guidelines for ammonia fumes Yes No NIA 2. Communicate that top of CEM is not suitable for a work 9. Maximum 10kPa difference from CEM to atomospheric platform Yes No NA pressure Yes No NA 3. Urea quality meets ISO22241-1 Yes No NA 10. ExhaustiCEM connected properly Yes No NA 4. Urea Ines temperature between -5 deg C and 50 degC Yes No NA 11. Exhaust weight transfer to CEM meets A&I Yes No NIA 5. DEF tank sample port installed Yes No N/A Yes No NIA 6. DEF tank temperature less than 40deg. C Yes No NA Yes No NA Yes No NIA 7. Ratio of 1 fuel tank refill to 1 DEF lank refill for systems with a constantly v side DEF level indicator Yes No NIA Page 2 Start Up Action Items EFTA00798864 8. Intake System Exhaust System 1 Pre-lute turbo charger 2 Exhaust directed away from building / personnel 3 Emissions control unit installed & operational (Diesel ' Yes No NIA 4 Flexible exhaust fitting to isolate vibrations and allow for thermal expansion 5 Check intake and exhaust systems for leaks 6 Record intake manifold air temperature: Yes No NiA Yes No NIA Yes No N/A Yes No NIA Yes No N/A 9. Jacket Water & Space Heater 1 Jacket water heater (JWH) Ptxge Air in system required 2 Verify JWH valve position is open during usage 3 If installed. operate alternator space heater(s) 48 hours before start-up Yes No NIA Yes No NIA Yes No NA 4 Adjust JWH thermostat and record selling 5 Record engine block temperature 10. Starter & Battery 1 Confirm battery is fuly charged Yes No NIA 6 Engine Alternator Charger Installed Yes No NA 2 Proper electrolyte level Yes No NA 7 Engine Alternator Charger Configured Properly Yes No N/A 3 Confirm battery provides proper system voltage Yes No NIA 4 Battery Charger Installed Yes No NIA 5 Battery Charger Configured Properly Yes No NA 11. Cooling System (Jacket Water and SCAC Systems) 1 Check for leaks Yes No N.A 7 Hot air recirculation prevented 2 Check coolant level Yes No NA 8 Confirm Jacket Water Heater Power suppy is correct. 3 Confirm Antifreeze Mixture with a Hydrometer Yes No NA 9 Pressure lest cooing system - record test pressure (psi) 4 Isolation valves & drain valves installed Yes No N/A 5 Expansion tank highest level Yes No NIA 6 Discharge air unobstructed Yes No NA 12. Mechanical 1 Package properly mounted Yes No N/A 2 Package supports & vibration isolators installed Yes No N/A • 13. Generator Set System - Electrical 1 Over voltage protection shutdown set Yes No NA 5 Adjust output voltage. within specification. 2 Over current protection shutdown set Yes No NA 6 Confirm all protective covers are in position 3 Confirmed correct output voltage wiring configuration Yes No NIA 7 Adjust output frequency for application (+/- 0.1hz of Nominal Rating) 4 Confirm alternator conductors are secured properly on Yes No NIA 8 Und is properly grounded (REHS4632) the link board and are routed to prevent chaffing 9 Confirm output Phase Rotation is correct Yes No N/A Yes No N/A Yes No NIA ■ I Yes No NIA Yes No N/A Yes No N/A Yes No NIA Yes No N/A Yes No NIA Page 3 Start Up Action Items EFTA00798865 14. Generator Set System - Control Panel 1 Confirm wire loom(s) are properly secured and routed Yes No NIA 9 Confirm Generator System control parameters are properly set Yes No NA 2 Confirm all wire terminations for secured. Pull Test as required. Yes No NIA 10 Confirm Control Panel is configured with the most current Flashlile. Update as reqUred. Yes No N/A 3 Confirm B+ Wiring is correct. (i.e. Polarity. secured) for the Control Panel and all ancillary devices. Yes No NIA 11 Confirm that meters are wired properly and conductor terminations are secured. Yes No NIA 4 Energize set & system controls. Confirm devices Yes No NIA 12 Confirm that meters function properly Yes No NA energize properly. 5 Verify operation of annunciator device Yes No NIA 13 Confirm that the all Emergency E-Stops (local & remote) are wired properly and function correctly Yes No NIA 6 Confirm operation of Auto, Manual and Stop functions. Yes No NIA 14 Confirm all interconnect wiring is correct and properly secured Yes No NA 7 Check generator local controls Yes No NIA 15 Commissioned: Electronic copy of the ECM replacement configuration file downloaded and saved. Yes !No 8 Check generator remote controls Yes No NA 16 Generate and Save a PSRP Yes No NA 15. Generator Set System - Mechanical 1 Check for loose or missing hardware Yes No N/A 16. Generator Set System - Circuit Breakers 1 Test any alarms shunt trp 2 Set circuit breaker trp unit for site conditions Yes No N/A Yes No N/A ■ Yes No NIA 17. Generator Set System - Integrated Voltage Regulator 1 Confirm Integrated Voltage Regulator (IVR) Type EM10. EM15 4 Conlin IVR Fuses are installed and secure. Yes No NA 2 Confirm IVR Interlace Harness is correctly installed Yes No NiA 5 Confirm IVR Parameters have been Set. Use ET to view parameters. Yes No NIA 3 Confirm IVR Over-Excitation Protection LED is GREEN. Yes No NA For Technical reference use LEBE0006 A&I LED is Green for Normal Concitions. Manual. Section -Integrated Voltage Regulator 18. Automatic Transfer Switch 1 Verily voltageamperage 2 Confirm No Damage is present (Mechanical. Structural. Electrical) 3 Confirm all conductors are terminated property and secured. Yes No NA 4 Confirm proper phase rotation 5 Set Exercise Timer Exercise Timer Frequency Setting Yes No WA Yes No NA Yes No WA Yes No NA Start Up Details: Page 4 Start Up Action Items EFTA00798866 Page 5 Start Up Action Items EFTA00798867 Page 6 Start Up Action Items EFTA00798868 Page 7 Start Up Action Items EFTA00798869 Page 8 Start Up Action Items EFTA00798870 WARREN CAT SECTION VIII • • • WARRANTY 0 • I Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 I Photographs included in this document are for page break purpose only and do not necessarily represent the equipment supplied. EFTA00798871 Caterpillar Inc. or any of its subsidiaries ("Caterpillar") warrants new and remanufactured engines and electric power generation products sold by it (including any products of other manufacturers packaged and sold by Caterpillar), to be free from defects in material and workmanship. This warranty does not apply engines sold for use in on-highway vehicle or marine applications: engines in machines manufactured by or for Caterpillar; C175. 3500 and 3600 series engines used in locomotive applications: 3000 Family engines. CO.5 through C4.4 and ACERT'" (C6.6. C7. C7.1. C9. C9.3. C11. C13. C15. C18. C27. and C32) engines used in industrial, mobile agriculture and locomotive applications: or Cari batteries. These products are covered by other Caterpillar warranties. This warranty is subject to the following: Warranty Period • For industrial engines. engines in a petroleum applications or Petroleum Power Systems (excluding petroleum fire pump application), or engines in a Locomotive application, or Uninterruptible Power Supply (UPS) systems. the warranty period is 12 months after date of delivery to the first user. • For engines used in petroleum fire pump and mobile agriculture applications the warranty period is 24 months after date of delivery to the first user. • For controls only (EPIC), configurable and custom switchgear products. and automatic transfer switch products, the warranty period is 24 months after date of delivery to the first user. • For new CG132. CG170 and CG260 series power generation products the warranty period is 24 months/16.000 hours, whichever comes first, after date of delivery to first user. re Effective Mth sales to the first user on or after August 7 2,7, 7 .1 CATERPILLAR LIMITED WARRANTY Industrial, Petroleum, Locomotive, and Agriculture Engine Electric Power Generation Products Worldwide For electric power generation products other than CG132. CG170 and CG260 series in prime or continuous applications the warranty period is 12 months. For standby applications the warranty period is 24 months/1000 hours. For emergency standby applications the warranty period is 24 months/400 hours. All terms begin after date of delivery to the first user. For all other applications the warranty period is 12 months after date of delivery to the first user. Caterpillar Responsibilities If a defect in material or workmanship is found during the warranty period. Caterpillar will. during normal working hours and at a place of business of a Cat dealer or other source approved by Caterpillar: Provide (at Caterpillar's choice) new. Remanufactured. or Caterpillar approved repaired parts or assembled components needed to correct the defect. Note: New, remanufactured. or Caterpillar approved repaired parts or assembled components provided under the terms of this warranty are warranted for the remainder of the warranty period applicable to the product in which installed as if such parts were original components of that product. Items replaced under this warranty become the property of Caterpillar. Replace lubricating oil, filters. coolant, and other service items made unusable by the defect. Provide reasonable and customary labor needed to correct the defect, including labor to disconnect the product from and reconnect the product to its attached equipment, mounting, and support systems, if required. For new 3114, 3116, and 3126 engines and electric power generation products (including any new products of other Products and manufacturers packaged and sold by Caterpillar): Provide travel labor. up to four hours round trip. if in the opinion of Caterpillar, the product cannot reasonably be transported to a place of business of a Cat dealer or other source approved by Caterpillar (travel labor in excess of four hours round trip. and any meals. mileage, lodging. etc. is the user's responsibility). For all other products: Provide reasonable travel expenses for authorized mechanics, including meals, mileage, and lodging, when Caterpillar chooses to make the repair on-site. User Responsibilities The user is responsible for: • Providing proof of the delivery date to the first user. • Labor costs, except as stated under "Caterpillar Responsibilities," including costs beyond those required to disconnect the product from and reconnect the product to its attached equipment. mounting, and support systems. • Travel or transporting costs, except as stated under "Caterpillar Responsibilities.' • Premium or overtime labor costs. • Parts shipping charges in excess of those that are usual and customary. • Local taxes, if applicable. • Costs to investigate complaints, unless the problem is caused by a defect in Caterpillar material or workmanship. • Giving timely notice of a warrantable failure and promptly making the product available for repair. (Continued on reverse side.. ) SELF5611 EFTA00798872 • Performance of the required maintenance (including use of proper fuel, oil, lubricants, and coolant) and items replaced due to normal wear and tear. • Allowing Caterpillar access to all electronically stored data. Limitations Caterpillar is not responsible for. • Failures resulting from any use or installation that Caterpillar judges improper. • Failures resulting from attachments, accessory items. and parts not sold or approved by Caterpillar. • Failures resulting from abuse, neglect, and/or improper repair. • Failures resulting from user's delay in making the product available after being notified of a potential product problem. • Failures resulting from unauthorized repairs or adjustments, and unauthorized fuel setting changes. This warranty covers every major component of the products. Claims under this warranty should be submitted to a place of business of a Cat dealer or other source approved by Caterpillar. For further information concerning either the location to submit claims or Caterpillar as the issuer of this warranty, write Caterpillar Inc., 100 N. E. Adams St.. Peoria, IL USA 61629. Caterpillar's obligations under this Limited Wairanlyare subject to. and shall not apply in contravention of, the laws, rules, regulations. directives. ordinances. orders, or statutes of the United States. or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. For products operating outside of Australia. Fp, Nauru, New Caledonia. New Zealand, Papua New Guinea. the Solomon islands and Tahiti, the following Is applicable: NEITHER THE FOREGOING EXPRESS WARRANTY NOR ANY OTHER WARRANTY BY CATERPILLAR, EXPRESS OR IMPLIED, IS APPLICABLE TO ANY ITEM CATERPILLAR SELLS THAT IS WARRANTED DIRECTLY TO THE USER BY ITS MANUFACTURER. THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES. EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, EXCEPT CATERPILLAR EMISSION-RELATED COMPONENTS WARRANTIES FOR NEW ENGINES. WHERE APPLICABLE. REMEDIES UNDER THIS WARRANTY ARE LIMITED TO THE PROVISION OF MATERIAL AND SERVICES, AS SPECIFIED HEREIN. CATERPILLAR IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. CATERPILLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY NEGLIGENCE ON ITS PART OR ON THE PART OF ANY OF ITS EMPLOYEES, AGENTS OR REPRESENTATIVES IN RESPECT OF THE MANUFACTURE OR SUPPLY OF GOODS OR THE PROVISION OF SERVICES RELATING TO THE GOODS. IF OTHERWISE APPLICABLE, THE VIENNA CONVENTION ON CONTRACTS FOR THE INTERNATIONAL SALE OF GOODS IS EXCLUDED IN ITS ENTIRETY. For personal or family use engines or electric power generation products, operating in the USA. its territories and possessions, some states do not allow limitations on how long an implied warranty may last nor allow the exclusion or limitation of incidental or consequential damages. Therefore, the previously expressed exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights. wnich vary by Jufisdiction. To find the location of the nearest Cat dealer or other authorized repair facility. cal (800) 447-4986. If you have questions ooncerning this warranty or Its applications. call or write: In USA and Canada: Caterpillar Inc., Engine Division, P. 0. Box 610, Mossville. IL 61552-0610, Mention: Customer Service Manager. Telephone (800) 447-4986. Outside the USA and Canada: Contact your Cat dealer. • Damage to pads, fixtures, housings, attachments, and accessory items that are not part of the engine. Cat Selective Catalytic Reduction System or electric power generation product (including any products of other manufacturers packaged and sold by Caterpillar). • Repair of components sold by Caterpillar that is warranted directly to the user by their respective manufacturer. Depending on type of application, certain exclusions may apply. Consult your Cat dealer for more information. For products operating in Australia, Fiji, Nauru, New Caledonia, New Zealand, Papua New Guinea. the Solomon Islands and Tahiti, the following is applicable: THIS WARRANTY IS IN ADDITION TO WARRANTIES AND CONDITIONS IMPLIED BY STATUTE AND OTHER STATUTORY RIGHTS AND OBLIGATIONS THAT BY ANY APPLICABLE LAW CANNOT BE EXCLUDED. RESTRICTED OR MODIFIED ("MANDATORY RIGHTS"). ALL OTHER WARRANTIES OR CONDITIONS. EXPRESS OR IMPLIED (BY STATUTE OR OTHERWISE), ARE EXCLUDED. NEITHER THIS WARRANTY NOR ANY OTHER CONDITION OR WARRANTY BY CATERPILLAR. EXPRESS OR IMPLIED (SUBJECT ONLY TO THE MANDATORY RIGHTS). IS APPLICABLE TO ANY ITEM CATERPILLAR SELLS THAT IS WARRANTED DIRECTLY TO THE USER BY ITS MANUFACTURER. TO THE EXTENT PERMITTED UNDER THE MANDATORY RIGHTS, IF CATERPILLAR IS THE SUPPLIER TO THE USER, CATERPILLAR'S LIABILITY SHALL BE LIMITED AT ITS OPTION TO (a) IN THE CASE OF SERVICES, THE SUPPLY OF THE SERVICES AGAIN OR THE PAYMENT OF THE COST OF HAVING THE SERVICES SUPPLIED AGAIN, AND (b) IN THE CASE OF GOODS, THE REPAIR OR REPLACEMENT OF THE GOODS, THE SUPPLY OF EQUIVALENT GOODS, THE PAYMENT OF THE COST OF SUCH REPAIR OR REPLACEMENT OR THE ACQUISITION OF EQUIVALENT GOODS. CATERPILLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY NEGLIGENCE ON ITS PART OR ON THE PART OF ANY OF ITS EMPLOYEES. AGENTS OR REPRESENTATIVES IN RESPECT OF THE MANUFACTURE OR SUPPLY OF GOODS OR THE PROVISION OF SERVICES RELATING TO THE GOODS. CATERPILLAR IS NOT LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES UNLESS IMPOSED UNDER MANDATORY RIGHTS. IF OTHERWISE APPLICABLE, THE VIENNA CONVENTION ON CONTRACTS FOR THE INTERNATIONAL SALE OF GOODS IS EXCLUDED IN ITS ENTIRETY. (02014 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos. 'Caterpillar Yellow," the "Power Edge" trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. SELF5611 EFTA00798873